Mechanical 5 to 6 th sem


08.501 ENGINEERING MATHS IV (CMPU)
46
L-T-D: 3-1-0 Credits : 4
Module 1
DC Machines-principle of operation-emf equation-types of excitations.
Separately excited, shunt and series excited DC generators, compound
generators. General idea of armature reaction, occ and load characteristicssimple
numerical problems.
Principles of dc motors-torque and speed equations-torque speed
characteristics- variations of speed, torque and power with motor current.
Applications of dc shunt series and compound motors. Principles of starting,
losses and efficiency – load test- simple numerical problems.
ModuleII
Transformers – principles of operations – emf equation- vector diagramslosses
and efficiency – OC and SC tests. Equivalent circuits- efficiency
calculations- maximum efficiency – all day efficiency – simple numerical
problems. Auto transformers constant voltage transformer- instrument
transformers.
Three phase induction motors- slip ring and squirrel cage types- principles of
operation – rotating magnetic field- torque slip characteristics- no load and
blocked rotor tests. Circle diagrams- methods of starting – direct online – auto
transformer – star delta and rotor resistance starting
ModuleIII
Single phase motors- principle of operation of single phase induction motor –
split phase motor – capacitor start motor- stepper motor- universal motor
Synchronous machines- types – emf equation of alternator – regulation of
alternator by emf method. Principles of operation of synchronous motorsmethods
of starting- V curves- synchronous condenser.
Electric traction – systems of power supply – functional schematic of ac
electric locomotives- types of motors used in traction systems. Methods of
speed control – methods of braking.
Referemces:
1. B. L. Theraja & A.K. Theraja, A text book of electrical technology.
2. Partab, Art and utilization of electric energy.
3. V.K. Metha, Principles of electrical and electronics.
4. Guptha .B.R & Vandana Singal, Fundamentals of electric machines.
University Examination
Question Paper consists of two parts. Part A-10 compulsory short answer
questions for 4 marks each, covering the entire syllabus (10 x 4=40). Part B-2
questions of 20 marks each, from each module and student has to answer
one from each module (3 x 20=60)
08.502 ELECTRICAL TECHNOLOGY (MPU)
47
L-T-D: 3-1-0 Credits : 4
Module – I
Introduction:
Terminology – definitions and assumptions. Degrees of freedom – Kutzbach criterion
– Grashof’s Law – Kinematic inversions – Concepts of mechanical advantage.
Transmission angle. Coupler curve. Introduction to graphical and vector approaches.
Straight line mechanisms – Watt mechanism – Peaucellier mechanism – Harts
mechanism. Steering mechanisms – Quick return mechanisms – Intermittent motion
mechanisms – Geneva mechanism. Rachet and pawl mechanisms. Synthesis:
Introduction to kinematic synthesis – types, number and dimensional synthesis –
function generation – chebyshev spacing – Three position synthesis – graphical
methods – Analytical methods- Freudensteins equations. Velocity analysis of
mechanisms: Velocity analysis – Instantaneous center of velocity. Aronhold &
Kennedy’s theorem – locating instantaneous centers (upto 6 link mechanisms) –
Velocity analysis using instantaneous method – Centrodes velocity analysis –
analytical method. (Slider crank mechasim only)
Module – II
Velocity and acceleration analysis of mechanisms: Relative velocity method -
Relative acceleration method –Graphical method - Velocity and acceleration
diagrams – Vector methods - Coriolis component of acceleration Klien’s Construction
Belt – Rope –Chain Drives: Introduction – Open and ccross belt drive – length of
belt – ratio of belt tensions – centrifugal tensions- initial tensions- V belt drive-Rope
drive – Power tramsmitted Friction Clutches Plate clutches – Conical clutches –
power tramsmitted
Brakes and Dynamometers. Types of brakes: Analysis of shoe , band , band and
block brakes-internal expanding shoe brakes. Dynamometers- Description of
Absorption and Transmission type dynamometers
Module – III
Gears:Types of gears –Terminology- law of gearing – gear tooth profiles.-
interference and under cutting,- calculation of minimum number of teeth, contact
ratio, path of contact, arc of contact,- effect of friction in gears.
Gear trains: Types of gear trains-compound, reverted and epicyclic. Torque in
epicyclic gear trains. Cams: Classification of cams and followers-Terminology -
graphical layout of cam profiles,-standard follower motions– Disc cam with
reciprocating or pivoted type knife edge, flat faced or roller followers-. Description of
Tangent cam and circular arc cams (No problems).
References
1. Shigley and Uicker, Theory of Machines and Mechanisms,McGraw Hill
2. Rao and Dukkipatti, Mechanism and Machine theory,Wiley Eastern
3. P.L. Ballaney, Theory of Machines and Mechanisms
4. S.S. Rattan, Theory of machines, THM
5. Amithabha Ghosh and Malik - Theory of Machines and Mechanisms
6. V. Ramamoorthi, Mechanics of Machinery, Narosa
7. Myzka, Kinematics of Machines, Pearson Education
8. Charles E Wilson and J Peter Sadler , Kinematics and Dynamics of
Machinery 3rd ed, Pearson Education
University Examination
Question Paper consists of two parts. Part A-10 compulsory short answer questions
for 4 marks each, covering the entire syllabus (10 x 4=40). Part B-2 questions of 20
marks each, from each module and student has to answer one from each module (3
x 20=60)
08.503 THEORY OF MACHINES (MP)
48
L-T-D: 2-1-0 Credits : 3
Module I
Thyristors-Working and characteristics of SCR,TRIAC. Structure and working
of power BJT. Working and characteristics of UJT and IGBT. Converters-
Single phase half wave and Bridge converters. Dielectric heating and
Induction heating - Principle and applications. Resistance welding-sequence
timer. Photoelectric devices- principle of operations of APD, Photo transister
and Photovoltaic cell. Applications for industrial measurement and control.
Module II
Data acquisition system-block diagram and explanation of each block.
Transducers – LED,Laser diode and Thermistors .Actuators. Micro controllers
– Intel 8051 – Architecture, memory organization, register banks, special
function registers, addressing modes. Instruction set of 8051 – Programming
examples (addition, subtraction, 8 bit multiplication and 8 bit division,
interfacing with 7-segment LED display only). Application of 8051 -
microcontroller based temperature control system. ADC , DAC.
Module III
Control systems: Open loop and closed loop control systems, Transfer
function-electrical system, mechanical system. Second order systems -
response to step input, time domain specifications-rise time, delay time, peak
time, peak overshoot and falling time. Frequency response -frequency domain
specifications-bandwidth and resonant peak. Stability of a system-definitionstability
analysis using Routh hurwitz criterion. Stability analysis in frequency
domain using Bode plot. Principle of PD, PI and PID controllers.
References
1. Harish C. Rai, Industrial and power electronics, PHI
2. Ayala, The 8051 Microcontroller 3rd Edn., Thomson India edition
3. Muhammad H Rashid, Power Electronics, 2nd Edn., PHI
4. Ned Mohan, Power Electronics; Converters, application and Design, 2nd
Edn., John Wiley and sons
5. Benjamin C. Kuo, Automatic cotrol system, 6th Edn, PHI, New Delhi
This subject shall be handled by faculty of Dept. of Electronics and
Communications in the colleges.
University Examination
The question paper shall contain two parts. Part A and Part B. Part A shall
contain 10 compulsory questions of 4 marks each covering the entire syllabus
(10 x 4 = 40).Part B shall contain 2 questions of 20 marks each from module I,
II and III. One full question from each module has to be answered (3 x 20 =
60)
08.504 INDUSTRIAL ELECTRONICS (MP)
49
L-T-D: 3-1-0 Credits : 4
Module – I
Introduction to Metal cutting, Orthogonal and Oblique cutting, Chip formation,
Types of chips, Tool Signature – Tool Geometry – Machinability – Tool Wear
and wear measurement – Factors affecting tool life – Analysis of cutting
forces in orthogonal cutting - Merchants theory (simple problems), Work
done. Economic of Machining – Cutting Tools for different materials and
cutting speeds. Characteristics of Tool materials, Measurement of cutting
forces. Tool dynamo meters, Cutting Fluids. Ceramic tools and inserts.
Module II
General Purpose Machine Tools – Principle of operation of Lathe – Types of
lathes and size specification, Work holding parts of lathes and their functions
– Main operations – attachments – Feeding Mechanisms, Apron mechanism,
Shaper mechanism – Calculation of cutting speed – Shaper operation and
tools used, Milling Machine – Types – Principal parts – Types of milling
cutters – Elements of plain milling cutters – Up milling, Down milling and face
milling operations – Indexing – Simple Indexing – Differential indexing.
Grinding Machines – Classification – Operations – Surface, Cylinderical and
Centreless grinding, Specification of grinding wheels - Glazing and Loading of
wheels.-Dressing and Truing of Grinding wheels.
Module III
Semi – automatic Machine Tools – Turret and Capstan Lathes. Automatic
Machine Tools – Single Spindle and Multi-spindle machines , Transfer
machines, unconventional machining process – EDM, WEDM, ECM,
LBM,USM, AJM, EBM and Chemical Machining, High energy rate forming
process –Explosive forming , Hydro forming,
Electromagnetic forming. Powder Metallurgy-basic concepts and advantages.
Reference:
1. Kalpakjian, Manufacturing Engineering & Technology ,Addison Wesley
2. Poul De Garmo, J.T.Black, R.A.Kosher, Materials and Processes in
Manufacturing , Printice Hall of India.Pvt. Ltd. 1997.
3. G.R.Nagpal, Tool Engineering & Design, Khanna Pub.
4. Chernov, Machine Tools, Mir Publishers
5. R.K.Jain, Production Technology, Khanna Publishers
6. R.K.Gupta, Production Technology, Sathya Prakashan
7. Ghosh A and Malic A.K, Manufacturing Science, Affiliated East West
Press.
8. Production Technology , HMT, TMH.
9. Hajra Choudary et.al., Elements of workshop technology, Vol II, Media
promoters and publishers, pvt. Ltd.
10. P.N. Rao, Manufacturing Technology, vol2, TMH
University Examination
Question Paper consists of two parts. Part A-10 compulsory short answer
questions for 4 marks each, covering the entire syllabus (10 x 4=40). Part B-2
questions of 20 marks each, from each module and student has to answer
one from each module (3 x 20=60)
08.505 MACHINE TOOLS (MN)
50
Refer Elective Section:
L-T-D: 0-0-3 Credits : 3
General study of Lathe and Accessories, Tools used for different operations.
Exercises involving plane turning, Groove cutting, form turning, taper turing,
facing and thread cutting.
Study of shaping and slotting machines, and planning machines, exercises
involving production of flat surfaces, grooves and key ways.
L-T-D: 0-0-3 Credits : 3
1. OCC on a DC shunt generator- determination of critical resistance ,
critical speed, additional resistance required in the field circuit.
2. Load characteristics of a dc shunt generator.
3. Load characteristics of DC compound generator
4. Load test on DC series motor
5. Load test on DC shunt motor
6. Load test on single phase transformer
7. Starting of three phase squirrel cage induction motor by star delta
switch, load test on three phase squirrel cage induction motor
8. Load test on three phase slip ring induction motor
9. V-I characteristics of diodes and zener diode
10. Input and output characteristics of CE and CB configurations of BJTs.
Determination of _, input resistance and output resistance
11. Drain and transfer characteristics of JFET
12. Static V-I characteristics of SCR
13. Half wave and full wave rectifiers with and with out filters- observe the
waveforms on CRO
08.507 PRODUCTION ENGINEERING LAB
08.508 ELECTRICAL AND ELECTRONICS LAB (MPU)
ENGINEERING LAB
08.506 ELECTIVE I
51
SEMESTER VI
L-T-D: 3-1-0 Credits : 4
Module-I
General Principles of Measurement: Introduction Concept of Precision,
accuracy, sensitivity, calibration. Basic standards of length- Line standard and
End standards – slip gauges, Angular measurements using bevel protractors,
spirit levels, clino-meters, sine bar, Angle gauges, optical dividing head.
Limits and Fits:- Systems of limits and fits. Interchangeability & selective
assembly. Tolerance- Allowance- Deviation as per BIS (simple problems).
Taylor’s principles- Limit gauges design. Considerations- gauges materials-
Gauges tolerance and wear allowance.
Classification of Limit gauge- plug, ring, taper, Gap, Snap gauges, position
gauges etc – merits and demerits.
Module II
Comparator:- Mechanical, Optical, Pneumatic, Electrical and Electronic
comparators.
Optical Measuring Instruments:- Principle of Interferometry – Optical flat –
Interferometers – angle dekkor Autocollimators, Tool makers- Microscope.
Co-ordinate measuring machine.
Concepts of machine Vision system – CCD, CID cameras.
Surface Finish- Surface Texture – Evaluation of surface roughness- Simple
problems.
Surface roughness measuring instruments – Different types.
Measurement of major elements of Screw threads and Gears.
Module III
Transducers:- Classification- Static and Dynamic characteristics of
Transducers and Dynamometers.
Stress- Strain Measurement: Types of strain gauges- Strain measurements by
using resistance strain gauges and Mechanical strain gauges-types,
application.
Basic concept in static and dynamic measurements: Analysis of Experimental
errors Gaussian and normal error Distribution- methods of Least Squares-
Simple problems.
Reference :
1. Ernest O Doebelin , Measurement system (Application and Design).
2. R. K. Jain, Mechanical and Industrial measurements.
3. R. K. Jain, Engineering Metrology.
4. R. C. Gupta, Engineering Precision Metrology.
5. I. C. Gupta, A text book of Engineering Metrology.
6. ASME, Hand book of Industrial Metrology.
University Examination
Question Paper consists of two parts. Part A-10 compulsory short answer
questions for 4 marks each, covering the entire syllabus (10 x 4=40). Part B-2
questions of 20 marks each, from each module and student has to answer
one from each module (3 x 20=60)
08.601 METROLOGY AND INSTRUMENTATION (MP)
((((((((MP)ENGINEERING MATHS IV
52
L-T-D: 3-1-0 Credits : 4
Module – I
Force analysis: Static force analysis Graphical and vector method- Free
body diagrams-Conditions for equilibrium- two and three force members,- four
force members, Analysis of mechanisms without considering friction, -
Analysis with sliding and pin friction- Method of virtual work- Principal of
super position
Dynamic force analysis: Inertia force and inertia torque. D’Alemberts
principle, -Analysis of mechanisms, Equivalent dynamical systems. Shaking
forces and moments. Flywheel analysis: Fly wheel- Turning moment
diagrams,- fly wheel in different applications like IC engines, -Punching press
– Dimensions of the fly wheel rim – Size of fly wheel.
Module II
Governors: Types of governors – Watt ,Porter, Proell and Hartnell governors
– Sensitiveness – Hunting – Isocronism – Stability – Effort and power of
governor – Controlling force. Gyroscopes : Principle, -analysis of gyroscopic
action on vehicles-two wheelers, four wheelers, air planes and ships. Stability
of an automobile – stability of a two wheel vehicle –Stabilization of ship.
Balancing :Static and Dynamic balancing - Balancing of revolving masses in
different planes – Balancing of reciprocating mass – single cylinder engine –
multi cylinder engine – V engines - Balancing machines.
Module III
Vibration Analysis:
Types of vibrations – Basic elements of a vibrating system - Undamped force
vibrations, different methods of analysis,- Free vibrations with viscous
damping,- logarithmic decrement, -forced vibrations,- vibration isolation and
transmissibility- Force due to unbalance - Force due to support motion –
Vibration measuring instruments - vibrometers – accelerometers. Transverse
vibration – string, beam.
Natural frequency - Dunkerley’s method – Whirling of shafts – critical speed.
Torsional vibrations Free torsional vibrations – Single rotor - Two rotor, -
three rotor systems – Torsionally equivalent shaft - geared systems.
References
1. Holowenko, Dynamics of Machinery, John Wiley
2. Shigley and Uicker, Theory of Machines and Mechanisms, Mcgrawhill
3. Charles E Wilson and J Peter Sadler , Kinematics and Dynamics of Machinery 3rd
ed, Pearson Education
4. Ballaney P.L. , Theory of Machines
5. V. Ramamoorthi, Mechanics of Machinery, Narosa
6. S S Rattan, Theory of Machines,TMH
7. Rao and Dukkipati, Mechanisms and Machine theory
8. Amithabha Ghosh and Malik, Theory of Machines and Mechanisms
9. Lasithan, Elementary Mechanical Vibration and Noise Control
University Examination
Question Paper consists of two parts. Part A-10 compulsory short answer questions
for 4 marks each, covering the entire syllabus (10 x 4=40). Part B-2 questions of 20
marks each, from each module and student has to answer one from each module (3
x 20=60)
08.602 DYNAMICS OF MACHINERY (MP)
53
L-T-D: 2-1-0 Credits : 3
Module –I
Computer Aided Design – Definition, Necessity for CAD, Benefits of CAD
Design process – Application of computers in Design- Geometric modeling,
Engineering analysis, design review and evaluation, Automated drafting. Design for
Manufacture. Hardware in CAD- components, Data communications, Design
workstation, Interactive display devices- CRT, directed beam refresh, DVST and
raster scan displays, LCD and plasma discharge displays. User interaction devices,
Design Database, graphic Standards, Data Exchange Formats. Virtual Reality:
Introduction, Hardware and software for Virtual Reality environment, Applications of
Virtual Reality in product design.
Module II
Computer graphics. Computer graphics software, functions of CG packages.
Methods of defining points, lines,arcs - Bresenhams algorithm. 2D and 3D
Transformations– translation, scaling, rotation, mirroring, concatenation of
transformations. Windowing and Clipping- Cohen Sutherland line clipping algorithm.
Hidden surface removal algorithms – z-buffer algorithm, scan line algorithm. 3D
modeling: types of models- wire frame - surface and solid models, CSG and B-REP
Techniques - Features of Soild Modeling Packages - Parametric and features -
Interfaces to drafting, Design Analysis.
Module III
Introduction to finite element analysis-steps involved in FEM- Preprocessing phasediscretisation-
types of elements selection of interpolation functions- Formulation of
stiffness matrix - formulation of load vector- Transformation of coordinates- assembly
of global equations-solution procedure, post processing phase. Simple problems with
Axial element - beam element, CST element. Isoparametric formulation. Solution of
1D and 2D structural and solid mechanics problems - linear static analysis. Dynamic
analysis.
References:
1. Mikell P Groover, CAD/CAM, Prentice Hall
2. D.F. Rogers and J.A.Adams, " Mathematical Elements in Computer Graphics ",
McGraw-Hill Book Company, New York
3. Hearn and Baker, Computer Graphics, Prentice Hall
4. Ibrahim Zeid, "CAD - CAM Theory and Practice", TMH Pub. Co.
6. Grigore Burdea, Philippe Coiffet, Virtual Reality Technology, John Wiley and sons
5. P.Radhakrishnan and S.Subramanyan, " CAD / CAM / CIM ", New Age Int. Ltd
6. Sadhu Singh, " Computer Aided Design and Manufacturing ", Khanna Publishers,
New Delhi, 1998
7. Abbott, M. B. and Basco, D. R., “Computational fluid dynamics: An introduction for
engineers,” Harlow, Essex, England: Longman Scientific & Technical; NY.
8. Anderson, J.D., Jr., Computational Fluid Dynamics: The Basics with Applications,
McGraw- Hill, Inc., New York,
9. Daryl Logan, A First course in Finite Element Method, Thomson Learning
10. Thirupathi R Chandrupatla and Ashok D. Belagundu, Introduction to Finite
Elements in Engineering, Pearson Education.
11. David V Hutton, Fundamentals of Finite Element Analysis, THM.
University Examination
Question Paper consists of two parts. Part A-10 compulsory short answer questions
for 4 marks each, covering the entire syllabus (10 x 4=40). Part B-2 questions of 20
marks each, from each module and student has to answer one from each module (3
x 20=60)
08.603 COMPUTER AIDED DESIGN (MPU)
54
L-T-D: 3-1-0 Credits : 4
Module I
Modes of Heat Transfer: Conduction: Fourier law of heat conduction-Thermal
conductivity of solids, liquids and gases-Factors affecting thermal conductivity- Most
general heat conduction equation in Cartesian, cylindrical and spherical coordinates-
One dimensional steady state conduction with and without heat generationconduction
through plane walls, cylinders and spheres-variable thermal conductivityconduction
shape factor- heat transfer through corners and edges. Transient heat
conduction-lumped heat capacity method
Module II
Convection heat transfer: Newton’s law of cooling-Dimensional analysis-
Buckingham’s Pi theorem- Application of dimensional analysis to free and forced
convection- empirical relations- problems using empirical relations Elementary ideas
of hydrodynamics and thermal boundary layers. Combined conduction and
convection heat transfer - overall heat transfer coefficient - critical radius of
insulation. Fins: Types of fins - Heat transfer from fins of uniform cross sectional
area- Fin efficiency and effectiveness. Heat exchangers: Types of heat exchangers-
LMTD method- effectiveness- NTU method. Boiling and condensation heat transfer
(elementary ideas only). Introduction to heat pipe
Module III
Radiation- Nature of thermal radiation-definitions and concepts- monochromatic and
total emissive power-Intensity of radiation- solid angle- absorptivity, reflectivity and
transmissivity-Concept of black body- Planck’ law- Kirchoff’s law- Wein’s
displacement law-Stefan Boltzmann’s law- black, gray and real surfaces-
Configuration factor (derivation for simple geometries only)- Electrical analogy- Heat
exchange between black/gray surfaces- infinite parallel plates, equal and parallel
opposite plates-perpendicular rectangles having common edge- parallel discs (simple
problems using charts and tables). Radiation shields(no derivation). Mass Transfer :
Mass transfer by molecular diffusion- Fick’s law of diffusion- diffusion coefficient-
Steady state diffusion of gases and liquids through solid- equimolar diffusion-
Isothermal evaporation of water through air- simple problems-Convective mass
transfer- Mass transfer through boundary layer- evaluation of mass transfer
coefficient- empirical relations- simple problems- analogy between heat and mass
transfer.
Data book: Heat and Mass Transfer data book: C.P,Kothandaraman, S,
Subramanya, New age International publishers
References:
1. Yunus A Cengel, Heat Transfer: A Practical Approach, Tata McGraw Hill Inc.,
New York
2. Holman J P, Heat Transfer, McGraw Hill Inc., New York,
3. Frank P. Incropera and David P. Dewitt, Heat and Mass Transfer. John Wiley and
sons
4. R.K.Rajput. Heat and mass transfer , S.Chand & Co.
5. Kothandaraman C P, Fundamentals of Heat and Mass Transfer, Second Edition,
New Age International Publishers,
6. Sachdeva R C, Fundamentals of Engineering Heat and Mass Transfer,
7. Nag P K., Heat and Mass Transfer, Tata McGraw Hill Publishing Company.
8. S.P.Venketashan, Heat Transfer, Ane books
University Examination
Question Paper consists of two parts. Part A-10 compulsory short answer questions
for 4 marks each, covering the entire syllabus (10 x 4=40). Part B-2 questions of 20
marks each, from each module and student has to answer one from each module (3
x 20=60)
08.604 HEAT AND MASS TRANSFER
55
L-T-D: 3-1-0 Credits : 4
Module I
Introduction to design - steps in design process - design factors - tolerances and fits -
principles of standardisation – Materials and their properties- Elastic and plastic
behaviour of metals- ductile and brittle behaiour-true stress and true strain- stress
strain curves- Selection of materials – stresses in machine partstension,
compression, shear, bending, and torsional stresses, combined stressstress
concentration – stress intensity factor- Fracture toughness-factor of safetymargin
of safety-variable stress-endurance limit-fatigue factor-theories of failure –
combined steady and variable stress-Gerber, Goodman, Soderberg method- impact
load - fatigue loading - consideration of creep and thermal stresses in design
Module II
Design of Pins, keys, splines and cotters. Thread standards - stresses in screw
threads, Power screw- analysis of power screws.
Design of bolted joints - preloading of bolts- shaft couplings, - stresses in couplings -
design of couplings. Welded joints - types of welded joints - stresses in butt and fillet
welds - torsion and bending in welded joints - welds subjected to fluctuating loads -
design of welded machine parts and structural joints
Module III
Pressure vessels, thin cylinders, Thick cylinder equation, Hydraulic accumulators.
Compound Cylinders. Springs: classification and use of springs- spring materialsstresses
in helical springs - deflection of helical springs - extension, compression and
torsion springs - design of helical springs for static and fatigue loading - critical
frequency of helical springs - design of leaf springs.
Power shafting - stresses in shafts - design for static loads - reversed bending and
steady torsion - design for strength and deflection - design for fatigue loading
Design Data hand books
Prof. Narayana Iyengar B. R. & Dr Lingaiah K., Machine Design Data Handbook, Vol.
I &II
P.S.G., Tech., Machine Design Data Handbook
Design data Book -K. Mahadevan – C.B.S Pub.
References
1. Shigley J.E., Mechanical Engineering Design, McGraw Hill Book Company
2. Siegel, Maleev & Hartman, Mechanical Design of Machines, International Book
Company
3. Phelan R.M., Fundamentals of Mechanical Design, TMH, Ltd.
4. Doughtie V.L., & Vallance A.V., Design of Machine Elements, McGraw Hill Book
Company
5. Juvinall R.C. & Marshek K.M., Fundamentals of Machine Component Design,
John Wiley
6. Machine Design Robert L Norton , Prentice Hall India
7. Design of machine elements M.F.Spotts, Prentice Hall India
8. Machine Design – Wentzell, Thomson Learning
9. Kulkarni S.G, Machine Design, THM
10. Ganesh Babu, Srithar, Design of Machine Elements, THM. Ganesh Babu, Srithar,
Design of Machine Elements, THM.
11. Shigley et al., Mechanical Engineering Design, THM
University Examination
Question Paper consists of two parts. Part A-10 compulsory short answer questions
for 4 marks each, covering the entire syllabus (10 x 4=40). Part B-2 questions of 20
marks each, from each module and student has to answer one from each module (3
x 20=60)
Use of Design Data hand books allowed for reference during examinations
08.605 DESIGN OF MACHINE ELEMENTS I
56
Refer Elective Section:
L-T-D: 0-0-3 Credits : 3
I. Introduction to solid modeling and Finite Element Analysis softwares.
II. Exercises on modeling and assembly.
a. Creation of higher end 3D solid models.
b. Creation of assembled views of riveted joints, cotter joints and shaft
couplings.
III. Exercises on the application of Finite Element Method to engineering
systems:-
a. Structural analysis.
b. Thermal analysis.
c. Fluid flow analysis.
University exam pattern:
Duration – 3 hrs.
The question paper shall consist of two parts .
Part A – 40 marks from modeling.
Part B – 40 marks from Assembly and/or Analysis.
Viva Voce – 20 marks
L-T-D: 0-0-3 Credits : 3
Study of Milling Machines and Milling Cutters
Study of Grinding machines, Surface and Cylindrical grinding machines –
Study of Drilling machines
Study of CNC machines and Manual part programming
Exercises on Milling machines-face milling, end milling – spur and helical gear
cutting – milling of keyways
Exercise on Grinding and Drilling Machines.
Exercises on CNC lathe : Turning, Taper turning, Thread cutting, Ball and cup
turning.
Exercises on CNC Milling machine: Surface milling, Pocket milling, Contour
milling and Drilling.
08.607 CAD ANALYSIS LAB
08.608 MACHINE TOOLS LAB
08.606 ELECTIVE II
57
SEMESTER VII
L-T-D: 2-1-0 Credits : 3
Module- I
Evolution of Scientific management :- Principles and functions of scientific
management, Concept of pre modern, modern and post modern
management, Levels and skills of management.
Organisational structure:- Authority, responsibility and span of control -
system concept of management – Line, Line and staff, project and matrix
organization.
Formation of companies:- Proprietary Partnership and joint stock companies –
private limited, public limited companies, cooperative organizations and
Government organizations.
Module- II
Facilities planning:-Selection of site- factors to be considered – plant layout,
different types, process, product, fixed group technology layout. Layout
planning, computerized planning techniques.
Personal management:- objectives and function-recruitment, selection,
orientation and training of workers – Industrial safety and health-Labour
welfare –Industrial psychology –Labour legislation.
Sales management:- Objectives and function - forecasting of demanddifferent
methods (simple problems). Marketing: Concepts, marketing
environment, -Market segmentation-marketing mix-product life cycle.
Module III
Quantitative techniques in management:- linear programming and its
application in management, transportation and assignment problems -
Decision making : statistical decision theory, decision tree, Game theory and
its applications. Queing theory: Single server models- network theory – CPM
– crashing of networks, PERT – probability of completion.
References:
1. T N Chabra, Principles & Practice of Management, Dhanpat Rai Pub.
2. M. Mahajan Industrial Engineering & Production Management, Dhanpat
Rai Pub.
3. O P Khanna, Industrial engineering and management.
4. Hillier and Lieberman, Fundamentals of operation research.
5. C.R. Basu, Business Organisation & Management, Tata Mc Graw Hill.
6. Tripathi & Reddy, Principles of Management, Tata McGraw Hill.
7. Fraidoon Mazda, Engineering Management, Pearson Edn. Asia.
8. Bernaud W Taylor III, Introduction to management science, Pearson
Edn.,Asia.
9. Koontz & Weihrich, Essentials of Management, THM.
University Examination
Question Paper consists of two parts. Part A-10 compulsory short answer
questions for 4 marks each, covering the entire syllabus (10 x 4=40). Part B-2
questions of 20 marks each, from each module and student has to answer
one from each module (3 x 20=60)
08.701 PRINCIPLES OF MANAGEMENT AND DECISION
MODELLING (MPU)
58
L-T-D: 3-1-0 Credits : 4
Module I
Introduction to Mechatronics – Sensors and transducers: characteristics.
Displacement and position sensors. Resolvers and synchros. Velocity and motion
sensors. Principle and types of force, temperature, vibration and acoustic emission
sensors. Pneumatic, hydraulic and mechanical actuation systems used for
mechatronics devices.
Micro Electro Mechanical Systems (MEMS): Fabrication methods - Working and
applications of MEMS based accelerometer, pressure sensor and gyroscope
Module II
Design of modern Computer Numerical Control (CNC) machines and mechatronics
elements - Machine structure: guide ways, drives. Bearings: anti-friction bearings,
hydrostatic bearing and hydrodynamic bearing. Roller and ball screws. Measuring
system for NC machines: direct and indirect measuring system.
System modeling - Mathematical models and basic building blocks of general
mechanical, electrical, fluid and thermal systems.
Adaptive control of machine tools. Programmable Logic Controllers (PLC) –
Architecture, input/output processing, development of simple ladder diagrams.
Module III
Mechatronics in Robotics-Electrical drives: DC, AC, brushless, servo and stepper
motors. Harmonic drive. Force and pressure sensors: piezoelectric sensor and strain
gauge. Tactile sensor. Proximity sensors: Magnetic, optical, ultrasonic, inductive,
capacitive and eddy current methods. Range finders: ultrasonic and light based
range finders. Robotic vision - Image acquisition: Vidicom and charge coupled device
(CCD) cameras. Image processing techniques: histogram analysis, thresholding and
connectivity method..
Case studies of mechatronics systems: Pick and place robot, automatic car park
barrier system, automobile engine management system.
References
1. W. Bolton, Mechatronics: Electronic Control Systems in Mechanical and Electrical
Engineering, Person Education Limited, New Delhi 2007.
2. HMT, Mechatronics, Tata McGraw-Hill Publishing Company Ltd., New Delhi
2004.
3. K.P. Ramachandran, G.K. Vijayaraghavan, M.S. Balasundaram. Mechatronics:
Integrated Mechanical Electronic Systems. Wiley India Pvt. Ltd., New Delhi 2008.
4. David G. Aldatore, Michael B. Histand, Introduction to Mechatronics and
Measurement Systems, McGraw-Hill Inc., USA 2003.
5. Vijay K. Varadan, K. J. Vinoy, S. Gopalakrishnan, Smart Material Systems and
MEMS: Design and Development Methodologies, John Wiley & Sons Ltd.,
England 2006.
6. Saeed B. Niku, Introduction to Robotics: Analysis, Systems, Applications, Person
Education, Inc., New Delhi 2006.
7. Gordon M. Mair, Industrial Robotics, Prentice Hall International, UK 1998.
University Examination
The question paper shall contain two parts. Part A and Part B. Part A shall contain 10
compulsory questions of 4 marks each, covering the entire syllabus (10 x 4 =
40).Part B shall contain 2 questions of 20 marks each from module I, II and III. One
full question from each module has to be answered (3 x 20 = 60)
08.702 MECHATRONICS (MPU)
59
L-T-D: 3-1-0 Credits : 4
Module I
Introductory Concepts to Compressible Flow- Concept of continuumsystem
and control volume approach- conservation of mass, momentum and
energy- stagnation state- compressibility
Wave propagation- Acoustic velocity-Mach number-effect of Mach number
on compressibility- Pressure coefficient-physical difference between
incompressible, subsonic and supersonic flows- Mach cone-sonic boomreference
velocities-Impulse function-adiabatic energy equationrepresentation
of various flow regimes on steady flow adiabatic ellipse.
One dimensional steady isentropic flow- Adiabatic and isentropic flow of a
perfect gas- basic equations- Area-Velocity relation using 1D approximationnozzle
and diffuser-mass flow rate-chocking in isentropic flow-flow coefficients
and efficiency of nozzle and diffuser- working tables-charts and tables for
isentropic flow.
Module II
Flow in a constant area duct with friction (Fanno Flow) – Governing
Equations- Fanno line on h-s and P-v diagram- Fanno relation for a perfect
gas- Chocking due to friction-Isothermal flow(elementary treatment only)-
working tables for Fanno flow.
Flow through constant area duct with heat transfer (Rayleigh Flow)-
governing equations- Rayleigh line in h-s and P-v diagram-Rayleigh relation
for perfect gas- maximum possible heat addition-location of maximum
enthalpy point- thermal chocking- working tables for Rayleigh flow.
Model III
Irreversible discontinuity in supersonic flow- one dimensional shock
wave- stationary normal shock- governing equations- Prandtl- Meyer
relations- Shock strength- Rankine- Hugoniot Relation- Normal Shock on
Fanno, Rayleigh curves- working formula- curves and tables-moving normal
shock (elementary treatment only)- operation of nozzle under varying
pressure ratios- two dimensional shock waves- Oblique shock wavessupersonic
flow over a compression and expansion corner (basic idea only).
Compressible flow field visualization and measurement- shadowgraph-
Schlieren technique- interferometer- subsonic compressible flow field
measurement (Pressure, Velocity and Temperature) - compressibility
correction factor- hot wire anemometer- supersonic flow measurement-
Rayleigh Pitot tube- wedge probe- stagnation temperature probe- temperature
recovery factor.
References
1. Shapiro, Dynamics and Thermodynamics of Compressible flow – Vol 1.
2. S.M. Yahya, Fundamentals of compressible flow.
3. P. Balachandran, Fundamentals of compressible fluid dynamics.
4. E. Rathakrishnan, Gas Dynamics.
5. S M Yahya, Gas Tables.
University Examination
Question Paper consists of two parts. Part A-10 compulsory short answer
questions for 4 marks each, covering the entire syllabus (10 x 4=40). Part B-2
questions of 20 marks each, from each module and student has to answer
one from each module (3 x 20=60)
08.703 GAS DYNAMICS
60
L-T-D: 3-1-0 Credits : 4
Module I
Introduction – Brief history and applications of refrigeration.. Thermodynamics of
refrigeration- reversed Carnot cycle- heat pump and refrigeration machines. Unit of
refrigeration- Air refrigeration systems- Limitations of reversed Carnot cycle,
Reversed Joule cycle, Air craft refrigeration systems, simple bootstrap- Regenerative
and reduced ambient system- Vortex tube refrigeration-Very low temperature
refrigeration systems (concept only). Adiabatic demagnetization of paramagnetic
salts. Vapour compression systems-simple cycle - representation on T- s and P- h
Diagrams. COP- Effect of operating parameters on COP – methods of improving
COP of simple cycle- super- heating , under cooling, Liquid suction heat exchangeractual
cycle. Multi pressure systems - multi compression and multi evaporator
systems. Inter cooling - flash inter cooling and flash gas removal- Different
combinations of evaporator and compressor for different applications, Cascade
system
Module II
Vapour absorption systems - Ammonia – water system - simple system- drawbacks-
Lithium Bromide water system- Electrolux- comparison with vapour compression
system- steam jet refrigeration. Refrigerants and their properties-Eco-friendly
Refrigerants, mixed refrigerants, selection of refrigerants for different applications.
Application of refrigeration- domestic refrigerators- water coolers- ice plants. Cold
storages- food preservation methods- plate freezing , quick-freezing. Refrigeration
system components- Compressors, condensers, expansion devices, evaporators.
Cooling towers- Different types and their application fields- Refrigerant leakage and
detection – charging of refrigerant – system controls.
Module III
Air conditioning – meaning and utility, comfort and industrial air conditioning.
Psychometric properties- saturated and unsaturated air, dry, wet and dew point
temperature – humidity, specific humidity, absolute humidity, relative humidity and
degree of saturation- thermodynamic equations- enthalpy of moisture- adiabatic
saturation process -psychrometers. Thermodynamic wet bulb temperaturepsychometric
chart- Psychometric processes- adiabatic mixing- sensible heating and
cooling- humidifying and dehumidifying, air washer – bypass factor- sensible heat
factor-RSHF and GSHF line- Design condition- Apparent dew point temperature –
Choice of supply condition, state and mass rate of dehumidified air quantity – Fresh
air supplied –air refrigeration. Comfort air conditioning- factors affecting human
comfort. Effective temperature – comfort chart. Summer air conditioning- factors
affecting-cooling load estimation . Air conditioning systems- room air conditioner- split
system-packaged system-all air system-chilled water system. Winter air conditioning
– factors affecting heating system, humidifiers . Year round air conditioning AC
system controls-thermostat and humidistat. Air distribution systems- duct system and
design- Air conditioning of restaurants, hospitals, retail outlets, computer center,
cinema theatre, and other place of amusement . Industrial applications of air
conditioning .
References :
1. W.F. Stoecker, Refrigeration and air-conditioning.
2. C. P. Arora, Refrigeration and air-conditioning.
3. S. C. Arora and Domkundwar, Refrigeration and air-conditioning.
4. Manohar Prasad, Refrigeration and air-conditioning.
5. Dossat. R. J , Principles of Refrigeration.
6. P. L. Ballaney, Refrigeration and air-conditioning.
7. ASHRAE Handbook
University Examination
Question Paper consists of two parts. Part A-10 compulsory short answer questions for 4
marks each, covering the entire syllabus (10 x 4=40). Part B-2 questions of 20 marks each,
from each module and student has to answer one from each module (3 x 20=60
08.704 REFRIGERATION AND AIR CONDITIONING
TRANSFER
61
L-T-D: 3-1-0 Credits : 4
Module I
Design of gears- nomenclature – spur, helical, bevel and worm gears - gear
materials -tooth loads - design stresses -basic tooth stresses - stress
concentration - service factor - velocity factor - bending strength of gear teeth
- Lewis equation and Lewis form factor. Working stress in gear teeth-
Dynamic load and wear load on gear teeth- Buckingham’s equation for
dynamic load - surface strength and durability - heat dissipation - design for
strength and wear, Design of spur gear, Helical gear, bevel gear and worm
gear-AGMA standards.
Module II
Bearing and Lubrication-Journal bearing-Introduction to lubrication – types of
lubrication and lubricants - viscosity - Hydrodynamic bearings-Sommerfield
Number, L/D ratio, Clearance ratio- Minimum film thickness-bearing materials-
Hydrostatic bearings. Rolling contact bearings - bearing types - Ball & roller
bearings- Static and Dynamic load capacity- Equivalent dynamic load-Bearing
life- Stribeck’s equations, selection of bearings.
Module III
Design of I.C engine parts-cylinder, piston connecting rod, Crankshaft,
Flywheel. Friction and power loss in pivots and collars, clutches-dog clutchselection
of single plate ,multiple plate and cone clutches, centrifugal clutch.
Design Data hand books
1. Prof. Narayana Iyengar B.R. & Dr Lingaiah K., Machine Design Data
Handbook
2. P.S.G., Tech., Machine Design Data Handbook
3. K. Mahadevan, Design data Book, C.B.S Pub.
References:
1. M.F Spotts, Design of Machine Elements, Prentice Hall of India,
2. J.E. Shigley, Machine Design, Mc Graw Hill Book Co.
3. Sadhu Singh, Machine Design, Khanna Pub.
4. P.C Sharma and DK Aggarwal, Machine Design, S.K/Kataria & sons.
5. R.S. Kurmi & J.K. Gupta, A Textbook of machine design, Eurasia Pub.
6. Rajendra Karwa, A Textbook of machine design, Lakshmi Pub.
7. John F. Harry, Design of pressure vessels.
8. Phelan R.M, Fundamentals of Mechanical Design, Tata McGraw Hill Pub. Co.
Ltd
9. Juvinall R.C. & Marshek K.M, Fundamentals of Machine Component Design.
10. Wentzell, Machine Design Thomson Learning.
University Examination
Question Paper consists of two parts. Part A-10 compulsory short answer
questions for 4 marks each, covering the entire syllabus (10 x 4=40). Part B-2
questions of 20 marks each, from each module and student has to answer
one from each module (3 x 20=60)
Use of Design Data hand books allowed for reference during examinations
08.705 DESIGN OF MACHINE ELEMENTS II
62
Refer Elective Section:
L-T-D: 0-0-2 Credits : 2
2. Performance analysis of parallel flow, Counter flow and cross flow heat
exchangers.
3. Determination of heat transfer coefficients using forced and free
convection apparatus.
4. Conduction heat transfer analysis of
a) Plane composite walls
b) Cylindrical composite walls
5. Determination of emissivity
6. Study and Performance Analysis of
a) Reciprocating compressor
b) Rotary compressor
c) Blowers
7. Test on refrigeration and air conditioning equipment.
8. Calibration of Thermocouples
9. Calibration of Pressure gauge
10. Velocity profile using pitot tube.
11. Determination of Stefan Boltzman constant
12. Determination of Thermal conductivity of liquids
13. Experiment on Heat pipe
08.707 THERMAL ENGINEERING LAB
08.706 ELECTIVE III
63
L-T-D: 0-0-2 Credits : 2
Metallurgy:
1. Study of Metallurgical Microscope and Polishing Machines
2. Microstructure study of Mild steel, Cast iron, , Brass and Aluminium and
heat treated steel.
Metrology:
1. Study and experiment using profile projector
2. Study of various measuring instruments like micrometers and calipers
3. Experiment to test flatness
4. Experiment to test roundness
5. Measurement of angle using sine bar
6. Experiment on Autocollimator
7. Study and Experiment on Tool Maker’s microscope
8. Experiment on LVDT
9. Experiment on Acceptance sampling
CIM
1. Study and testing using Tool Dynamometer
2. Experiment on Robotics ( Robot Programming)
3. Experiment on PLC
L-T-D: 0-0-2 Credits : 2
The Students shall do a project work, which can be the preliminary work of
final project, and submit a report at the end of semester.
The students shall present a seminar on a topic which is of high relevance to
Mechanical Engineering. A report on seminar also shall be submitted at the
end of the semester. 25% credit should be given for Project , and 75% credit
for Seminar.
08.708 MECHANICAL ENGINEERING LAB
08.709 PROJECT AND SEMINAR (MPU)
64
SEMESTER VIII
L-T-D: 2-1-0 Credits : 3
Module I
Energy conversion processes and devices – Energy conversion plants –
Conventional ( Thermal, Hydro, Nuclear fission ) and Non – conventional (
Biomass, Fuel cells and Magneto Hydrodynamics) – Energy storage and
Distribution – Electrical energy route – Load curves – Energy conversion
plants for Base load , Intermediate load, Peak load and Energy displacement
– Energy storage plants, Energy from waste, Energy plantation.
Module II
Energy Management – Definitions and significance – objectives –
Characterising of energy usage – Energy Management program – Energy
strategies and energy planning – Energy Audit – Types and Procedure –
Optimum performance of existing facilities – Energy management control
systems – Energy policy in India – Computer applications in Energy
management
Module III
Energy conservation – Principles – Energy economics – Energy conservation
technologies – cogeneration – Waste heat recovery – Combined cycle power
generation – Heat Recuperators – Heat regenerators – Heat pipes – Heat
pumps – Pinch Technology
Energy Conservation Opportunities – Electrical ECOs – Thermodynamic
ECOs in chemical process industry – ECOs in residential and commercial
buildings – Energy Conservation Measures.
References:
1. T.D.Eastop and D.R. Croft, Energy Efficiency for Engineers &
Technologists, Longman Group Ltd.
2. Albert Thumann, P.E, C.E.M and Wlliam.J.Younger, C E.M, Handbook of
Energy Audits, Fairmont Press Ltd.
3. Wayne.C.Turner , Energy Management Hand book, Fairmont Press Ltd.
4. S.Rao and Dr.B.B.Parulekar, Energy Technology, Khanna Publishers.
5. G.D. Rai, Non – conventional Energy Sources, Khanna Publishers.
6. P.K. Nag, Power Plant Engineering, TMH.
University Examination
Question Paper consists of two parts. Part A-10 compulsory short answer
questions for 4 marks each, covering the entire syllabus (10 x 4=40). Part B-2
questions of 20 marks each, from each module and student has to answer
one from each module (3 x 20=60)
08.801 ENERGY MANAGEMENT (MPU)
65
L-T-D: 2-1-0 Credits : 3
Module I
Introduction to Industrial Engineering – Evolution of modern Concepts in Industrial
Engineering – Functions of Industrial Engineering – Field of application of Industrial
Engineering Product Development and research- Design function – Objectives of
design, - Manufacturing vs purchase- Economic aspects C-V-P analysis -
Development of designs- prototype, production and testing – Selection of materials
and processes- Human factors in design- Value Engineering, Job plan. Introduction
to Flexible manufacturing systems, Plant layout and Material handling- principles of
material handling, Types of material handling equipments, Selection and application.
Preventive and break- down maintenance - Replacement of equipments- Method of
providing for depreciation- Determination of economic life - Simple problems.
Module II
Methods engineering: Analysis of work methods using different types of process
chart and flow diagrams- Critical examination- Micro motion study and therbligs-
SIMO chart- Principles of motion economy – determination of allowances and
standard time. - Job evaluation and merit rating – Objectives and principles of job
evaluation- merit incentive plan – Merit rating plans.
Wages and Incentives- Primary wage systems- Time rate and piece rate system of
wage payment- Incentive plans- essentials of a good wage incentive plan- Non
monitory incentives.
Industrial relations- Psychological attitudes to work and working conditions - fatigue-
Methods of eliminating fatigue- Effect of Communication in Industry, causes effects of
industrial disputes- Collective bargaining- Trade union – Workers participation in
management.
Module III
Production planning and control- Importance of planning – job, batch and mass
production- Determination of economic lot size in batch production- Functions of
production control – Routing , Scheduling, dispatching and follow up- Gantt charts.
Inventory Control, Inventory models -Determination of EOQ and reorder level,
selective inventory control techniques.
Quality control and Inspection- Destructive and non-destructive testing methodsprocess
capability- Statistical quality control and control charts for X and R. (Simple
problems without using SQC table)
Acceptance sampling and operation characteristic curves- System reliability- life
testing-Bath tub curve.
Introduction to concepts of Bench marking, TQM, ISO, Six Sigma and Quality circles
(Brief description only).
References:
1. O. P. Khanna, Industrial Engineering and Management.
2. Ralph and Barien, Time and Motion Study
3. Grant and Ieven Worth, Statistical Quality Control.
4. E. S. Buffa, Modern Production management.
5. M Mahajan, Industrial Engineering & Production Management, Dhanpat Rai Pub.
6. Martand Telsang, Industrial Engineering & Production Management, S. Chand.
7. B. Kumar, Industrial Engineering Khanna Pub.
8. Introduction to work study - ILO
University Examination
Question Paper consists of two parts. Part A-10 compulsory short answer questions
for 4 marks each, covering the entire syllabus (10 x 4=40). Part B-2 questions of 20
marks each, from each module and student has to answer one from each module (3
x 20=60)
08.802 INDUSTRIAL ENGINEERING (MPU)
66
L-T-D: 3-1-0 Credits : 4
Module I
Automobiles- History and Classification of Automobiles- different types of power
units. Constructional details of reciprocating type power unit- multi cylinder engines:
Cylinder block- crank case- cylinder liners- cylinder head- pistons- piston pins- piston
rings- connecting rod, crank shaft- cam shaft- different types of valve operating
mechanism- OHV, OHC side valve, Variable valve timing. Cooling System:
Introduction- requirement of cooling system- direct- indirect cooling- Thermo siphonpumped
circulation- pressurized cooling – Radiator- radiator cap- use of thermostatwater
circulating pump- cooling fan- types of fan drive. Lubrication: Main functions of
lubricating system- properties of lubricants- different methods of engine lubrication-
Petrol – Splash- pressure – wet sump- Dry sump. Air- fuel systems: Air filter- fuel
filter- mechanical- electrical feed pumps ( AC & SU) Carburetor- down- horizontal –
up draft- constant and variable choke- modern carburetor- different circuits- Petrol
injection system-MPFI-Contact point ignition system-electronic ignition system.
Diesel engine fuel circuit- injector pumps- (constant and variable stroke- rotary
pump)-CRDI system- fuel injector Electrical systems . Starter motor- different types of
starter drive- Bendix- solenoid shift- over running clutch- Ignition system- Magneto
coil- battery coil- electronic- spark advance- centrifugal- vacuum- spark plugs – Fuel
gauge – direction indicator – wind screen wiper.
Module II
Transmission Systems : Clutch- single plate dry- multiplate wet- Constructional
details of single plate dry Clutch- Automatic Clutch- centrifugal – semi centrifugalmagnetic-
diaphragm- fluid coupling- Torque converters. Gear boxes- constant meshsynchromesh-
propeller shaft- front wheel- rear wheel drive- Hook’s slip jointsdifferential
unit- hypoid drive- details- non- slip differential – Axles- dead live- different
types of rear live axles- semi floating- three quarter floating – full floating – four wheel
drive. Automatic transmission: Epicyclic Gear box- Semi automatic pre-selector gear
box- Brog warmer, Hobbs and smiths transmissions- over drive. Variomatic
transmission used in two-wheelers.
Module III
Braking System: Mechanical, Hydraulic, Pneumatic brakes- internal expanding shoedisc
breakers- master Cylinder- wheel cylinder – power brakes- Steering systems-
Steering Geometry – Castor- camber- king- pin inclination- toe in and toe – out- front
wheel steering, rear wheel- four wheel steering, fifth – steering gears- worm and
wheel- screw and nut recirculating ball- cam and roller- rack and pinion- power
steering. Chassis and suspension: Construction of chassis- frame – bodysuspension-
independent- torsion bar- coil spring- leaf spring-chassis lubrication-
Types wheels- integrated rim- flat base rim- Tyres. Exhaust emission- pollution
control – low polluting engines- stratified charge engine-method of charge
stratification. Hybrid vehicles. Automotive air-conditioning
References
1. Joseph Hietner, Automotive Mechanics, East- West Press Pvt. Ltd, Madras.
2. Station Abby, Practical Automobile Engineering, Asia Pub. House).
3. A.W. Judge, Modern Transmission System.
4. W. H. Crouse, Automotive Emission Control.
5. Edward F. Obert., Internal Combustion Engine and Air Pollution.
6. Kirpal Singh, Automobile Engineering- Vol. I & II, Standard Publishers Distributors, Delhi.
University Examination
Question Paper consists of two parts. Part A-10 compulsory short answer questions for 4
marks each, covering the entire syllabus (10 x 4=40). Part B-2 questions of 20 marks each,
from each module and student has to answer one from each module (3 x 20=60)
08.803 AUTOMOBILE ENGINEERING
67
L-T-D: 3-1-0 Credits : 4
Module I
CIM- Meaning and scope of CIM, Nature of CIM systems, Types of
manufacturing systems-Computers in manufacturing- needs of CIM- CAM
software, CIM software- manufacturing automation protocol (MAP)- Date base
technology-basic concepts, requirements, Types-Data base management-
DBMS- RDBMS.
CAD-areas of application-benefits, CAE-CAPP-Elements of CAPP system,
advantages of CAAP- MRP.
Module II
NC machines- Types – Point- to point, straight cut and continuous path type-
Open and closed loop controls-Accuracy of NC machines- Stick – Slip,
Backlash. Antifriction bearings- linear guides.
Ball screws, stepper motor, servo meter, I V and PIV drives-CNC and DNC,
Adaptive controls.
Part programming: Manual part programming, Preparatory and miscellaneous
codes, Interpolation and canned cycle, Tool compensation, APT, Simple
problems on turning and drilling.
Module III
Group Technology- Cellular manufacturing –FMS- JIT- communication
networks in manufacturing. Robotics and material handling – Introduction,
types- Programming- Robotic controls, Automated guided vehicles- types,
Technology- AS/RS.
Role of management in CIM- Expert system, computer vision, concurrent
Engineering.
References:
1. Mikell P Groover, CAD/CAM/CIM –- PHI
2. P. Radhakrishnan & S. Subramoniam, CAD/ CAM/CIM.
3. S. Kant and Vajpayeee, Principles of CIM, PHI
4. Kalpakijan, Manufacturing Engg & Technology.
5. Mikell P Groover, Industrial Robotics.
University Examination
Question Paper consists of two parts. Part A-10 compulsory short answer
questions for 4 marks each, covering the entire syllabus (10 x 4=40). Part B-2
questions of 20 marks each, from each module and student has to answer
one from each module (3 x 20=60)
08.804 COMPUTER INTEGRATED MANUFACTURING (MU)
68
Refer Elective Section:
Refer Elective Section:
L-T-D: 0-0-2 Credits : 2
The Student shall present a Seminar based on industrial visits under taken
from V-VII semesters. A minimum of four visits are compulsory. A report on
industrial visits shall be submitted.
The institution shall arrange minimum four Seminars on latest topics by
experts from Industry.
The student shall be evaluated based on the report on industrial visits,
presentation, interaction, performance in the class and general awareness on
topics of expert lectures
L-T-D: 0-0-5 Credits : 5
A project work of good quality should be done under the guidance of project
guide(s) and a project report should be submitted.
For internal assessment, 50% weightage to be given to the assessment of the
guide and 50% to the committee assigned to assess the project work.
For University examination a Viva-voce examination shall be conducted.
Marks of Viva voce examination shall be based on the overall performance,
Project report, Seminar reports, Subject knowledge and general awareness in
the developments in Mechanical Engineering.
08.805 ELECTIVE IV
08.807 INDUSTRIAL SEMINAR (MPU)
08.808 PROJECT AND VIVA VOCE (MPU)
08.806 ELECTIVE V
69
ELECTIVE SECTION
LIST OF ELECTIVES
(Electives are common to Mechanical, Production and Automobile
engineering branches unless otherwise specified in the title)
08. 506 Elective I
1. Communicative English and technical writing
2. Human aspects of management
3. Disaster Management
4. Glimpses of world thought
5. Professional ethics and human values
6. Environmental Science
7. Advanced Welding technology
8. Foundry Technology
9. Environmental Pollution Control
10. Advanced Fluid Mechanics
11. Composite Materials Technology
12. Internet Technologies
13. Non Destructive Testing
14. Powder Metallurgy
15. Vehicle Transport & Fleet Management
16. Automotive Airconditioning
17. Two And Three Wheeled Vehicles
08.606 Elective II 08.706 Elective III
1. Advanced mechanics of solids
2. New Energy systems
3. Object Oriented Programming
4. Nuclear Engineering
5. Mechanical working Methods
6. Artificial Intelligence Systems
7.System Modeling & Simulation
8. Instrumentation and control
9. Materials Handling
10. Agro Machinery
11. Total Quality Management
12. Precision Engineering
13 Advanced Manufacturing Processes
14. Material Characterisation
15. Micromachining Methods
16. Tool Engineering (MU)
17.Vehicle Body Engineering
18.Vehicle Performance And Testing
19.Automotive Fuels & Alternate Fuels
1. Computer Graphics
2. Advanced Thermodynamics
3. Industrial Heat Transfer
4. Plant Engg & Maintenance
5. Fracture Mechanics
6. Marketing Management.
7. Entrepreneurship Development
8. Industrial Hydraulics
9. Finite Element Methods
10. Metal Forming
11. Machine tool Technology
12.Non-conventional Machining
Techniques
13. Turbo Machines
14 Experimental Methods in
Engineering
15. Mech. Vibration & Noise Control
16. Failure Analysis
17. Theory of Machining (MU)
18. Bio Materials
19. Concurrent Engineering
20. Industrial Automation
21. Alternate Energy Sources
22. Automotive Pollution and
Control
23. Creativity, Innovation and New
Product Development
70
08. 805 Elective IV 08. 806 Elective V
1. Experimental Stress Analysis
Techniques
2. Aerospace Engineering
3. Facilities Planning
4. Advanced Decision Modeling
5. Non linear Dynamics and Chaos
6. Design of jigs and fixtures
7. Multiphase flow
8. Controls in Machine tools
9. Design of Pressure Vessels & Piping
10. Tribology
11. Value Engineering.
12. Software Engineering
13. Cryogenic Engineering
14. Bio Medical Engineering.
15. Thermal Management of Electronic
Systems
16. Continuum Mechanics
17. Product and brand management
18. Research Methodology
19. Nanotechnology
20. Automotive Technology (P)
21. High Temperature Materials
22. Industrial Safety Engineering
23. Engineering Design
24. Tractors & Farm Equipments
25. Embedded System In Automobiles
26. Computer Aided Vehicle Design
1. Propulsion Engineering
2. Industrial Refrigeration
3. Industrial Quality Control
4. Design of Heat transfer equipment
5. Creativity& Product Development
6. Computerized Materials Management
7. Random vibrations
8. Advanced Kinematics of Machines
9. Financial Management
10. Flexible Manufacturing Methods
11. Computational Fluid Dynamics
12. Technology Forecasting
13. Management Information
Systems
14. Production & Operations
Management
15. Project Management
16. Design of IC Engines
17. Robotics
18. Logistics and Supply Chain
Management
19. Rapid Prototyping
20. Surface Engineering
21. Design of Cellular Manufacturing
22. Heating Ventilation and Air
Conditioning Design
23. Automotive Aerodynamics
24. Off- Road Vehicles
25. Computer Simulation of IC Engine
Processes.
71
ELECTIVE I
L-T-D: 3-1-0 Credits : 4
Module-I
Listening, Reading, Speaking and Writing skills.
Listening Skills: Listening for general content- Intensive listening-Listening for specific
information.
Speaking Skills: Oral practice-Describing objects/situations/people-Role play-Just A
Minute/Group Discussion- informal letters-essentials of telephonic conversationinvitations-
minutes of a meeting.
Reading Skills: Skimming the text- exposure to a variety of technical articles, essays,
graphic representation, and journalistic articles.
Writing Skills: Skills to express ideas in sentences, use of appropriate vocabulary -
sentence construction-paragraphs development-note making-editing a passage and
essay writing.
Basics of Technical Communication.
Technical communication- features, Distinction between general and technical
communication- language as a tool of communication- levels of communicationinterpersonal,
organizational, mass communication-the flow of communication:
upward, downward and lateral-importance of technical communication- barriers to
communication.
Module-II
Forms of Technical communication.
Business letters-sales and credit letters, letter of enquiry, letter of quotation, placing
order. Job application and resume. Official letters-govt. letters, letter to authorities.
Reports-types, significance, structure and style, writing reports, condensing
.Technical proposals-writing a proposal –the steps involved. Technical papersprojects-
dissertation- thesis writing. Preparing audio-visual aids.
Module III
A non-detailed study of the autobiography: “Wings of Fire-an autobiography by Dr.
APJ Abdul Kalam”.
Students should read the book on their own and selected topics may be discussed in
the class.
References.
1. Basic Communication Skills for Technology-Andrea J Rutherford. Pearson
Education.
2. Business Correspondence and Report Writing- Mohan K and Sharma R C, TMH
New Delhi.
3. Effective Technical Communication-Barun K Mitra. Oxford University Press, New
Delhi.
4. Everyday Dialogues in English-Robert J Dixson, PHI.
5. English For Technical Communication, Vol. I &II. K R Lakshmi Narayanan-Sci
Tech Publications.
6. Wings of Fire-an autobiography APJ Abdul Kalam.- Universities Press (2004)
University Examination:.
Six short questions to be answered out of 8 questions from Module I. Each answer
carries 5 marks. (30 marks). Questions to be limited to the topics Writing Skills&
Basics of Technical Communication. 2 questions out of 4 has to be answered from
Module II. Each answer carries 15 marks. (30 marks).Two essays out of Four has to
be answered from module III.. Each answer carries 20 marks. (40 marks).
08.506.1 COMMUNICATIVE ENGLISH AND TECHNICAL
WRITING
72
L-T-D: 3-1-0 Credits : 4
Module1
Dimensions of Human Behaviour, Self development, Perception, Motivation
and Personality-concepts, theories and applications .Modes of values, beliefs,
attitudes and intelligents in determining human behaviour. Group dynamicsnature
of groups and group decision making. Leadership –nature and
significance ,theories and styles.Conflict management ,Transactional Analysis
,Case studies.
Module 2
Organizational development, Concepts of QWL-strategies for improved QWL,
Organizational change, Resistance to change, Goals of organizational change
and organizational development, Concept of organizational climate-health and
effectiveness. Organizational culture- nature and characteristics, types,
impact of culture in organizational behaviour, Motivation of person across
cultures, Managerial leadership across cultures, Case studies.
Module 3
Human Resource Management –Concepts and objectives. Man power
planning, Recruitment and selection, Training and development. Performance
appraisal, Wage and salary administration, Grievance handling,
Compensation policies, Safety and health maintenance, Labour legislation,
Case studies.
References:
1. Fred Luthans ,Organizational Behaviour ,McGraw Hill.
2. Stephen P. Robbins, Organizational Behaviour ,Pearson Education.
3. Uma Sekharan, Organizational Behaviour-Text and Cases ,Tata Mc Graw
Hill.
4. Gary Dessler,Human Resource Management ,Pearson Education.
5. Scott ,Personnel Management ,Tata Mc Graw Hill.
University Examination
Question Paper consists of two parts. Part A-10 compulsory short answer
questions for 4 marks each, covering the entire syllabus (10 x 4=40). Part B-2
questions of 20 marks each, from each module and student has to answer
one from each module (3x20=60)
08.506.2 HUMAN ASPECTS OF MANAGEMENT
73
L-T-D: 3-1-0 Credits : 4
Module I
Earth processes and natural disasters-significance of earth processes, natural
hazards, risks and disasters. Basic principles of disaster management. Case
histories of important natural disasters. Vulnerability assessment for
earthquakes, floods, tsunamis, landslides and volcanoes. Human induced
disasters.
Module II
Preparedness and mitigation measures for earthquakes, floods, tsunamis,
landslides and volcanoes with special reference to construction of residential
buildings and public utility buildings. Disaster mitigation planning of human
settlements and townships for earthquakes, floods, tsunamis, landslides and
volcanoes.
Module III
Issues in the prediction of natural disasters, land use practices and disaster
mitigation. Integration of rural development programmes with natural disaster
mitigation and planning. Information systems and decision making tools in
disaster management. Disaster management in India.
References
1. Abbott, P.L(2001) Natural Disasters. 3rd Ed., McGraw Hill Company
2. Bryant,E.A(1991) Natural hazards. Cambridge University Press.
3. Murty, C.V.R. Earthquake tips
4. Ramakant Gaur(2008) Disaster management. GNOSIS, New Delhi, P.
172.
University Examination:
Duration: 3 hours
The question paper consists of Part A and Part B. Part A is for 40 marks.
There will be 8 compulsory short answer questions of 5 marks each covering
entire syllabus.
Part B is for 60 marks. There will be two questions from each module. The
candidate has to answer one question of 20 marks from each module.
08.506.3 DISASTER MANAGEMENT
74
L-T-D: 3-1-0 Credits : 4
Module I
Introduction - Ancient Period - The History of ‘ideas’ - the earliest thinkers - East
and West - Ancient Indian texts - Vedas, Sutras, Sastras and Upanishds - some early
Greek thinkers - Anaxagoras, Ionians - other centres of learning in the ancient world -
China, Egypt, South America - Mayars, Incars - Greek and Roman schools of thought
Medieval ages &Renaissance - The Dark Ages - Renaissance Thinkers -
Leornardo, Copernicus and Kepler - art and literary movements (school of paintings
and other forms of reputation) - The Philosophy of science and the development of
the Scientific Method - Arts Vs. Science - the flowering of academic disciplines - the
science of ‘knowledge’ - the great intellectual debates - technology and revolutions -
industrial and scientific revolution
Module II
The major schools of thought - positivism, nihilism, dialectical materialism -
Marxism and its social, cultural and economic dimensions - revolutions in human
perception - theories of human evolution - theories of human betterment theories of
social analysis (French Revolution, October Revolution) - the great inventors and
discoveries and their relation to human thought (Darwin’s theory and growth of
imperialism) - determinism, modernism and colonial theories.
Module III:
The modern era - structuralism - definition and implications in the various sciences -
post-structuralism, post-modernism, Neo-Marxism and post-colonial theories - new
disciplines - cognitive science - language, culture and cognition - current trends and
issues - semiotics - the science of signs. Human values in Engineering.
References
1. Will Durrant, The Story of Philosophy, Simon & Schuster
2. Will Durrant, The Pleasures Philosophy, Silmon
3. Bertnard Russell, History of Western Philosophy, George Allen & Unwin
4. Story of Civilisation - Volumes - Life of Grees, (Excerpts) Oriental Heritage
5. Will & Ariel Durrent, The Story of Civilisation, Volume I to XII
6. Edward Gibbon, The Rise and Fall of the Roman Empire
7. Oswald Spingler, Decline of the West
8. Dr Radhakrishnan S., The Creative Life
9. Dr Radhakrishnan S., The Present Crisis of Faith
10. Dr Radhakrishnan S., Our Heritage
11. Dr Radhakrishnan S., Religion and Culture
12. Dr Radhakrishnan S., Living With A Purpose
13. Dr Radhakrishnan S., True Knowledge
14. Dr Radhakrishnan S., Towards A New World
15. Dr Radhakrishnan S., Recovery of Faith
16. Dialogues of Plato
17. Koide & Sawant, Science & Scientific Method, Prentice Hall
18. Alston, Philosophy of Language, Prentice Hall
19. Shaffer, Philosophy of Mind, Prentice Hall
20. Chisholm, Theory of Knowledge, Prentice Hall
University Examination
Question Paper consists of two parts. Part A-10 compulsory short answer questions
for 4 marks each, covering the entire syllabus (10 x 4=40). Part B-2 questions of 20
marks each, from each module and student has to answer one from each module (3
x 20=60)
08.506.4 GLIMPSES OF WORLD THOUGHT
75
L-T-D: 3-1-0 Credits : 4
Module I
HUMAN VALUES: Morals, Values and Ethics – Integrity – Work Ethic –
Service – Learning – Civic Virtue – Respect for Others – Living Peacefully –
Caring – Sharing – Honesty – Courage – Valuing Time – Co-operation –
Commitment – Empathy – Self Confidence – Character – Spirituality.
ENGINEERING ETHICS: Senses of “Engineering Ethics”– Variety of moral
issues. Types of inquiry – Moral dilemmas – Moral autonomy – Kohlberg’s
theory – Gilligan’s theory – Consensus and Controversy – Models of
Professionals Roles – Theories about right action – Self interest – Custom
and religion – Uses of ethical theories.
Module II
ENGINEERING AS SOCIAL EXPERIMENTATION: Engineering as
experimentation - Engineering as responsible experimenters – Codes of
ethics – A balanced outlook on law – The challenger case study.
SAFETY, RESPONSIBLITIES AND RIGHTS: Safety and risk – Assessment
of safety and risk – Risk benefit analysis and reducing risk – The Three Mile
Island and Chernobyl case studies.
Collegiality and loyalty – Respect for authority – collective bargaining –
Confidentiality – Conflicts of interest – Occupational crime – Professional
rights – Employee rights – Intel lectual property Rights (IPR) – Discrimination.
Module III
GLOBAL ISSUES: Multinational corporation – Environmental ethics –
Computer ethics Weapons development – Engineers as managers –
Consulting engineers and engineers as expert witness and advisor – Moral
leadership – sample code of ethics like ASME, ASCE, IEEE – Institution of
engineers (India) – Indian Institute of Materials Management – Institution
electronics and telecommunication engineering (IETE) India etc.
References:
1. Jayashree Suresh, and B.S. Raghavan, Human Values and Professional
Ethics, S. Chand & Co., New Delhi.
2. Mike W Martin and Schinzinger, Ethics in Engineering, Tata Mcgraw Hill.
3. John Ruth K, International Encyclopedia on Ethics, S.Chand &Co,
New Delhi.
University Examination
Question Paper consists of two parts. Part A-10 compulsory short answer
questions for 4 marks each, covering the entire syllabus (10 x 4=40). Part B-2
questions of 20 marks each, from each module and student has to answer
one from each module (3x20=60)
08.506.5 PROFESSIONAL ETHICS AND HUMAN VALUES
76
L-T-D: 3-1-0 Credits: 4
Module I
Definition, Scope & Importance, Need For Public Awareness- Environment
definition, Eco system – Balanced ecosystem, Human activities – Food,
Shelter, Economic and social Security. Effects of human activities on
environment-Agriculture, Housing, Industry, Mining and Transportation
activities, Basics of Environmental Impact Assessment. Sustainable
Development.
Module II
Natural Resources- Water Resources- Availability and Quality aspects. Water
borne diseases, Water induced diseases, Fluoride problem in drinking water.
Mineral Resources, Forest Wealth, Material cycles- Carbon, Nitrogen and
Sulphur Cycles.
Energy – Different types of energy, Electro-magnetic radiation. Conventional
and Non-Conventional sources – Hydro Electric, Fossil Fuel based, Nuclear,
Solar, Biomass and Bio-gas. Hydrogen as an alternative future source of
Energy.
Module III
Environmental Pollution and their effects. Water pollution, Land pollution.
Noise pollution, Public Health aspects, Air Pollution, Solid waste
management.
Current Environmental Issues of Importance: Population Growth, Climate
Change and Global warming- Effects, Urbanization, Automobile pollution.
Acid Rain, Ozone Layer depletion, Animal Husbandry.
Environmental Protection- Role of Government, Legal aspects, Initiatives by
Non-governmental Organizations (NGO), Environmental Education, Women
Education. 3
REFERENCES:
1. Environmental Studies – Benny Joseph – Tata McgrawHill-2005
2. Environmental Studies – Dr. D.L. Manjunath, Pearson Education-2006.
3. Environmental studies – R. Rajagopalan – Oxford Publication - 2005.
4. Text book of Environmental Science & Technology – M. Anji Reddy – BS
Publication.
5. Principles of Environmental Science and Engineering – P. Venugoplan
Rao, Prentice Hall of India.
6. Environmental Science and Engineering – Meenakshi, Prentice Hall India.
University Examination:
Question Paper consists of two parts. In Part A, 10 compulsory short answer
questions for 4 marks each, covering the entire syllabus (10 x 4=40). In Part
B, 2 questions of 20 marks each, from each module and student has to
answer one from each module (3 x 20=60)
08.506.6 ENVIRONMENTAL SCIENCE
77
L-T-D: 3-1-0 Credits : 4
Module I
Radiant energy welding: Electron Beam Welding- Background of the Process,
Guns, Weld Environment, Welding in Different Degrees of Vacuum,
Equipment and Safety, Joint Design, Applications, Laser Beam Welding,
Process Parameters, Applications and Limitations.
Plasma arc welding: Plasma Arc Welding- theory and Principles, Transferred
arc and Non-Transferred arc Techniques, Equipment and Tooling, Joint
Design Advantages, Disadvantages, Economics, Materials and Applications.
Module II
Needle Arc Micro Plasma Welding - Characteristics of Process, Operating
Characteristics, Fixturing and Joint Design Shielding, Weld Penetration and
Shape, Applications.
Explosive Welding- theory and Key Variables, Parameters, Weld Quality,
Equipment and Tooling, Advantages and Limitations, Joint Design, Materials
and Applications. Adhesive Bonding- theory and Key Parameters, Physical
Characteristics, Metal Adhesive, Equipment, Design, Economics of Process,
Materials and Applications.
Module III
Friction and diffusion welding: Friction Welding- Basic Principles, Process
Variants, Different Stages of Friction Welding, Mechanism of Bonding,
Influence of Process Parameters, Weld Quality and Process Control, Joining
of Dissimilar Materials, Advantages, Limitations and Applications.
Diffusion Welding- theory and Principle of Process, Key Variables,
Intermediate Materials, Deformation Welding, Equipment and Tooling, Joint
Design, Economics, Advantages and Limitations, Materials and Applications.
Vacuum brazing: Vacuum Brazing- theory, mechanisms and Key Variables,
Equipment and Tooling, Stop-Off and Parting Agents, Advantages,
Limitations, Economics Materials and Applications.
REFERENCES:
1. Schwartz M.M., “Metals Joining Manual”, McGraw-Hill Inc., 1979.
2. ASM Metals Hand Book “Welding and Brazing”, Vol. 6,ASM, Ohio, 1988.
3. Amar R.S., “Welding Processes and Technology”, Khanna Publishers,
Delhi, 1998.
4. Rossi, Welding Engineering.
5. Udin et al., Metallurgy of Welding.
6. Teo goisky, The electric welder.
7. Welding Engineers Hand Book- ASHE Vol . I ,II , III and IV.
University Examination
Question Paper consists of two parts. Part A-10 compulsory short answer
questions for 4 marks each, covering the entire syllabus (10 x 4=40). Part B-2
questions of 20 marks each, from each module and student has to answer
one from each module (3 x 20=60)
08.506.7 ADVANCED WELDING TECHNOLOGY
78
L-T-D: 3-1-0 Credits : 4
Module I
Casting as process of manufacture – Its advantages and limitations
Pattern making – Pattern materials – Factor effecting the choice of pattern
materials – Pattern allowances – Types of pattern – Line diagram description
and use of different types of patterns- colour codes of pattern .
Moulding process – Hand moulding tools and their uses – Different types of
moulding boxes – Green sand moulds , dry hand moulds , Loan moulds ,
plaster moulds , cement bonded moulds – bench moulding , floor moulding
and pit moulding .
Module II
Moulding sands : Natural sand , synthetic sand , sand mixing – General
properties of moulding sand – testing of moulding sand – Ingredients for
moulding sand - Special additives – Reliability of moulding sands -
Maintenance of sand properties for regular use – Sand conditioning .
Cores and core making – Purpose of cores – core prints – Types of cores –
Core sand and ingredients – Requirements of core sands – Core sand
mixtures – Binding materials – Core boxes – Types of core boxes – Process
of core making – Core baking , core creating , core reinforcing – core venting
etc.
Gating and Risering – Solidification of pure metals and alloys in moulds –
Factors affecting the nature and type of solidification – Gate and gating
system – Types of gates – Deign of gating systems – Risering – Needs for
risering – Requirements of a riser . Theoretical considerations – Riser shape
and directional solidification – General considerations for risering – Bling riser
– Use of chills , insulators and exothermic compounds .
Module III
Melting and pouring : Types of furnaces used for cast irons , steels and non
ferrous metals – Composition , size and charge calculations – Details and
calculations in Cupola charging – New developments in cupola design.
Mechanisation in foundry – Elementary ideas of machines used for sand
conditioning, sand supply , moulding , core making . knockout and fottling .
Special moulding and Casting processes – Shell moulding , plaster mould
casting – Investment casting ,CO2 process –Graphite and ceramic moulds –
Centrifugal casting – Continuous castings .
References
1. Hine and Resenthal, Principles of Metal Casting.
2. Howard, Modern foundry practice.
3. Camphell, Principles of Manufacturing materials and processes.
4. T.R.Bhanga, Foundry Engineering.
5. Russicof, Foundry practice.
University Examination
Question Paper consists of two parts. Part A-10 compulsory short answer
questions for 4 marks each, covering the entire syllabus (10 x 4=40). Part B-2
questions of 20 marks each, from each module and student has to answer
one from each module (3 x 20=60)
08.506.8 FOUNDRY TECHNOLOGY
79
L-T-D: 3-1-0 Credits : 4
Module I
Environmental aspects - Impact of environment - Environmental quality - Role
of environmental engineer.
Air quantity - Definition, Characteristics and prospective - Types of our air
pollutants - effect of air pollution on men and environment - Formation of air
pollutants from combustion of fossil fuels and parameters controlling the
formation.
Module II
Water pollution from tanneries and other industries - Engineered systems for
waste water treatment and disposal - Control systems and instrumentation for
pollution control.
Definition, characteristics - Types and sources of solid waste - Solid waste
management - generation, collection, storage and processing techniques -
Solid waste disposal.
Module III
Methods and equipment's for industrial waste treatment - Pollution thermal
power plants and nuclear power plants - Sources and control methods -
Emission from SI and CI engines - Evaporative emission control -Exhaust
treatment devices - Noise pollution and their control.
References:
1. Howard S. Peavy, Donald R.Rowe, and George Tchobanoglous, "
Environmental
2. Engineering ", (1985), Mc Graw Hill, New Delhi.
3. A.C.Stern, H.C.Wonter, R.W. Boubce and W.P.Lowry, “Fundamental of
Air Pollution ", (1973), Academic Press.
4. Ikken P.A. Swart R.J. and Zwerves. S, " Climate and Energy ", (1989).
Mc Graw Hill, New Delhi.
5. Metcalf and Eddy Inc, " Waste Water Engineering Treatment and
Disposal Second Edition ", (1979), Mc Graw Hill, New York.
6. Wark, Kenneth and Cecil F.Warner, " Air Pollution: its Origin and Control
", (1976), Dun Dunnellers, New York.
7. Tchobanoglous.G, H.Theisan and R.Elaisen, " Solid Water: Engineering
Principles and Management Issues ", (1977), Mc Graw Hill, New York.
University Examination
Question Paper consists of two parts. Part A-10 compulsory short answer
questions for 4 marks each, covering the entire syllabus (10 x 4=40). Part B-2
questions of 20 marks each, from each module and student has to answer
one from each module (3 x 20=60)
08.506.9 ENVIRONMENTAL POLLUTION CONTROL
80
L-T-D: 3-1-0 Credits : 4
Module I
Description of fluid motion – Lagrangian and Eulerian approaches, Velocity,
gradient of velocity, rate of strain, stress, Newton's law of viscosity, Stokes
hypothesis, acceleration, temporal acceleration, convective acceleration.
Reynolds transport theorem, derivation of continuity and momentum
equations using Reynolds transport theorem, Navier-Stokes equation for incompressible
flow, Stream function, rotation, vorticity, stream function-vorticity
formulation, equation of potential flow.
Module-II
Derivation of Hagen Poissule equations for velocity and discharge through a
pipe, derivation of friction factor for laminar flow, Couette flow for negative,
zero and positive pressure gradients, flow in a rotating annulus, Viscometer
based on rotating annulus. Potential flow, theory of complex variables,
complex flow potential, complex flow potentials for source, sink, vortex and
doublet. Potential flow past a cylinder,conformal mapping,flow over an ellipse,
flow over a vertical flat plate, force and moment calculations (derivation of
expression not required), Schawartz-Christoffel transformations, potential flow
between two parallel plates, potential flow in a sector.
Module-III
Boundary layer theory,Boundary layer thickness, Displacement thickness and
momentum thickness, Prandtl boundary layer equations, Blasius solution for
flow over a flat plate,Momentum intergral equations,Pohlhausen
approximation solution of boundary layer for non zero pressure gradient flow,
favorable and adverse pressure gradients, flow separation, vortex shedding,
introduction to turbulent flow, mean and fluctuating components, concept of
eddy viscosity, short notes of velocity measurement technique using (a) multi
hole probes (b) Hot wire anemometers (c) LDV (d) PIV
References:
1. K Muralidhar , G Biswas, Advanced Engineering Fluid Mechanics
2. H. Schlichting, K. Gersen , Boundary layer theory.
3. V.L.Streetor, Fluid mechanics
4. Vuan, Elements of fluid mechanics.
University Examination
Question Paper consists of two parts. Part A-10 compulsory short answer
questions for 4 marks each, covering the entire syllabus (10 x 4=40). Part B-2
questions of 20 marks each, from each module and student has to answer
one from each module (3 x 20=60)
08.506.10 ADVANCED FLUID MECHANICS
81
L-T-D: 3-1-0 Credits : 4
Module I
Composite Materials:- Definition, characteristics, Classifications based on structure
and matrices, Structural, functional sensory and smart composites, Advantages and
limitations, History, Industrial scene, Applications.
Introduction to micro-mechanics-unidirectional lamina – laminar stresses– inter
laminar stresses - static mechanical properties - fatigue properties - impact properties
- environmental effects - fracture mechanics and toughening mechanisms, damage
prediction, failure modes. Failure predictions - design considerations - codes -
design examples.
Module II
Fiber reinforced plastics: Reinforcement fibres:- High strength man made (glass,
carbon, aramid) and natural fibres, Structure, characteristics, Properties and
applications.
Whiskers:- Characteristics, properties and applications
Polymer matrix composites (PMC):- Thermo set, thermoplastic and e1astomeric
polymers, their properties, characteristics and utilisation as matrices. Manufacturing
methods for thermo set thermoplastic and elastomeric PMC. Their characteristic
features. Properties of composites made and their applications.
Metal Matrix Composites (MMC): Metals. Inter-metallics and alloys used for MMC
and their properties, Manufacture of MMC, their properties-characteristics and
applications.
Module III
Ceramic Matrix Composites (CMC):- Classification of ceramics and their potential
role as matrices. Ultra structure processing of ceramics, Manufacture, properties and
applications of CMC using fine ceramics, carbon, glass, cement and gypsum as
matrices.
Post processing operations:- Machining. cutting. polishing. welding of thermoplastic
PMC. bonding. riveting and painting. Advanced post processing methods like
ultrasonic welding, plasma coating, waterjet cutting and laser machining. Quality,
inspection and non-destructive testing.
References
1. P.K.Mallicak, " Fiber-reinforced composites ", Monal Deklar Inc., New York, 1988.
2. B.D. Agarwal and L.J.Broutman, " Analysis and Performance of Fiber Composites
", John Wiley and Sons, New York, 1980.
3. F.L.Matthews & R.D.Rawlings, " Composite Materials, Engineering and Sciences
", Chapman & hall, London, 1994.
4. "Hand Book of Composites", George Lubin. Van _Nostrand, Reinhold Co. 1982.
5. "Encyclopaedia of Composites (6 volumes)", Ed. by Stuart, M. Lee. International,
VCH, New York-1
6. Tasi. S.W., Introduction to Composite Materials, Technomic Publishing Company.
7. Chawla KK., Ceramic Matrix Composites Chapman & Hall
8. Schwartz M.M., Composite Material handbook, McGraw HiIl, Inc.
9. Ronald Gibson, " Principles of Composite Material Mechanics ", TMH, 1994.
10. Micael hyer, " Stress Analysis of Fiber - Reinforced Composite Materials ", Tata
McGraw Hill, 1998.
University Examination
Question Paper consists of two parts. Part A-10 compulsory short answer questions
for 4 marks each, covering the entire syllabus (10 x 4=40). Part B-2 questions of 20
marks each, from each module and student has to answer one from each module (3
x 20=60)
08.506.11 COMPOSITE MATERIALS TECHNOLOGY
82
L-T-D: 3-1-0 Credits : 4
MODULE I
Information Technology – Introduction – applications – The Internet and World
wide web – the GPS.
The Computer Systems – Types, CPU – Memory – Input and Output devices
– Inputing text and Graphics – Printing Devices – The foundation of Modern
outputs – Printers – Secondary storage devices and media.
MODULE II
Software – User Interface and Operating systems – Types , File management
, Utilities – Document – centric computing , Word Processing & Desktop
publishing – Entering and Editing documents – Other word processing
features – Formatting documents – desktop Publishing for print and for the
screen .
Spread sheet applications – Data base applications – Queries – Internet
connectivity.
Programs – Programming languages – Programming methods –
Programming Techniques – System analysis and design .
MODULE III
The Electronic web – Network applications – Fax ,voice and Information
services – Person to Person and group communication – Exchanging files –
Foundations of modern networks – Local area networks – Wide area networks
– Links between networks – Device and Media Protocols –Dial up Access –
High bandwidth personal connections- Multimedia – Introduction – Tools –
multimedia authoring Tools – Presentation device – Multimedia on the web.
IT in Business – Information processing – Transaction Processing –
Computers for Management control , Marketing , Advertising , and sales –
Design , Production and Manufacturing – Business on the Internet – Health
Issues Associated with the use of computers – Computer viruses – Intellectual
property rights – Computer crime – Cryptography – Issues caused by
computers – Recent developments in IT.
REFERENCES
1. Dennis P. Curtin et al, Information Technology : The Breaking wave, Tata
Mc. Graw Hill Pub.Co.
2. William Sawyor & Hutchingson, Using Information Technology, IRWIN
Mc.Graw Hill Pub. Ltd.
Note :- This course is intended to provide an overview of fundamentals and
concepts of IT useful to an undergraduate student in Mechanical Engineering
only.
University Examination
Question Paper consists of two parts. Part A-10 compulsory short answer
questions for 4 marks each, covering the entire syllabus (10 x 4=40). Part B-2
questions of 20 marks each, from each module and student has to answer
one from each module (3 x 20=60)
08.506.12 INTERNET TECHNOLOGIES
83
L-T-D: 3-1-0 Credits : 4
Module I
Introduction: Visual methods: Optical aids, In-situ metallography, Optical
holographic methods, Dynamic inspection.
Penetrant flaw detection: Principles: Process: Penetrant systems: Liquid
penetrant
materials: Emulsifiers: cleaners developers: sensitivity: Advantages:
Limitations: Applications.
Module II
Radiographic methods and Limitations: Principles of radiography: sources of
radiation, Ionising radiation - X-rays sources, gama-rays sources Recording of
radiation: Radiographic sensitivity: Fluoroscopic methods: special techniques:
Radiation safety.
Ultrasonic testing of materials: Advantages, disadvantages, Applications,
Generation of Ultrasonic waves, general characteristics of ultrasonic waves:
methods and instruments for ultrasonic materials testing: special techniques.
Module III
Magnetic methods: Advantages, Limitations, Methods of generating fields:
magnetic particles and suspending liquids Magnetography, field sensitive
probes: applications. Measurement of metal properties. Electrical methods:
Eddy current methods: potential-drop methods, applications. Electromagnetic
testing: Magnetism: Magnetic domains: Magnetization curves: Magnetic
Hysteresis: Hysteresis-loop tests: comparator - bridge tests Absolute singlecoil
system: applications. Other methods: Acoustic Emission methods,
Acoustic methods: Leak detection: Thermal inspection.
REFERENCES:
1. Non-Destructive Testing by P. Halmshaw
2. Metals Handbook Vol.II, Nondestructive inspection and quality control
3. Non-Destructive Testing by Warren J.Mcgomnagle, McGrawhill.
4. Non-Destructive Testing by Baldev Raj et. al., Narosa Publishing House.
University Examination:
Question Paper consists of two parts. In Part A, 10 compulsory short answer
questions for 4 marks each, covering the entire syllabus (10 x 4=40). In Part
B, 2 questions of 20 marks each, from each module and student has to
answer one from each module (3 x 20=60).
08.506.13 NON DESTRUCTIVE TESTING
84
L-T-D: 3-1-0 Credits : 4
Module I
Manufacture of metal powders : Conventional methods and modern methods
of metal powder manufacture. Purity of metal powders. Blending techniques.
Powder characterization: problem of size determination. Method of size
analysis and surface area assessment. Apparent density and flowability
measurement.
Module II
Powder compaction: Mechanical, thermal and thermomechanical compacting
processes. Presses used for transmission. Die design and tooling for
consolidation of powders. New methods of consolidation. E.g. Powder rolling,
Powder forging, Isostatic pressing. Advantages and limitations of these
methods.
Module III
Theories of sintering: Sintering mechanism, Roll of diffusion, Recrystallization,
Pore emigration, Pore-growth and coalescence. Liquid phase sintering and
related processes. Effect of compacting pressure, sintering temperature and
time on sintered properties. Types of sintering furnaces. Sintering
atmospheres.
Manufacturing and application of important P/M components : Porous bearing,
Electrical contact materials, Metallic filters, Cemented carbides, magnets,
Friction materials and Composites.
REFERENCES:
1. Powder Metallurgy-ASM Vol. II.
2. Powder Metallurgy-Sands and Shakespeare.
3. Powder Metallurgy-Thumler
4. Powder Metallurgy-Dixtor R.H. and Clayton.
5. Powder Metallurgy-Gopal S. Upadhayay
6. Cemented Tungsten carbide Production, properties and testing,-
Gopal S.Upadhayay.
University Examination:
Question Paper consists of two parts. In Part A, 10 compulsory short answer
questions for 4 marks each, covering the entire syllabus (10 x 4=40). In Part
B, 2 questions of 20 marks each, from each module and student has to
answer one from each module (3 x 20=60).
08.506.14 POWDER METALLURGY
85
L-T-D; 3-1-0 Credits 4
Module I
Organization and management- Forms of ownership, principle of transport,
management, internal organization, centralized & decentralized condition
(Engineering, traffic and administration), administration, recruitment and
training, welfare, health and safety.
Management Training and Operations- Basic principles of supervising,
Organising Time and people, Job instruction training - Training devices and
techniques - Driver and mechanic hiring - Driver checklist - Lists for driver and
mechanic - Trip leasing
Module II
Route planning and Scheduling: Sources of traffic, town planning, turning
points, stopping places, survey of rout, factors affecting frequency, direction of
traffic flow, estimated traffic possibility. time table layout, use of flat graph
method, preparation of vehicle and crew schedules, duty roaster, use of
vehicle running numbers, determination of vehicle efficiency, checking
efficiency of crew, duty arrangements, duty of drivers and conductors.
Vehicle maintenance, supply management and budget: Scheduled and
unscheduled maintenace - Planning and scope - Evaluation of PMI
programme – Work scheduling - Overtime - Breakdown analysis - Control of
repair backlogs - Cost of options. Cost of inventory - Balancing inventory cost
against downtime - Parts control - Bin tag systems – Time management -
Time record keeping - Budget activity - Capital expenditures - Classification of
vehicle expenses
Module III
Fleet Management, Data Processing And Fare Structure : Fleet management
and data processing - Data processing systems - Software Model - Computer
controlling of fleet activity - Energy management, Basis of fares, effect of
competition and control, calculating average charge, zone systems, straight
and tapered scales fare structure - Methods of fare collection - Preparation of
fare table.
Motor vehicle act: Importance of motor vehicle act, Schedules and sections -
Registration of motor vehicles - Licensing of drivers - Control of permits -
Limits of speed - traffic signs - Constructional regulations - types of driving
licenses, procedure for obtaining driving license, registration of vehicle, types
of permits, procedure for obtaining permits, third party insurance.
References:
1. Rev. W. Faulks -Road and Coach Operation
2. John Dolu, "Fleet management ", McGraw-Hill Co., 1984.
3. Goverment Publication, "The Motor vehicle Act ", 1989.
4. Kitchin.L.D., " Bus operation ", llliffe and Sons Ltd., London, III Edition, 1992.
5. Kadiyali.L.R., " Traffic engineering and Transport Planning ".
University Examination:
Question Paper consists of two parts. In Part A, 10 compulsory short answer
questions for 4 marks each, covering the entire syllabus (10 x 4=40). In Part B, 2
questions of 20 marks each, from each module and student has to answer one from
each module (3 x 20=60).
08.506.15 VEHICLE TRANSPORT & FLEET MANAGEMENT
86
L-T-D; 3-1-0 Credits 4
MODULE I
Airconditioning Fundamentals: Definition of Air Conditioning, Psychrometry
and air composition Adiabatic saturation and Thermodynamic wet bulb
temperature Basic air conditioning system - Location of air conditioning
components in a car - Schematic layout of a refrigeration system. Compressor
components - Condenser and high pressure service ports. Thermostatic
expansion value - Expansion value calibration - Controlling evaporator
temperature - Evaporator pressure regulator - Evaporator temperature
regulator.
MODULE II
Air Conditioner - Heating System: Automotive heaters - Manually controlled
air conditioner - Heater system - Ford automatically controlled air conditioner
and heater systems - Automatic temperature control - Air conditioning
protection – Engine protection.
Refrigerant: Containers - Handling refrigerants - Tapping into the refrigerant
container - Refrigeration system diagnosis - Diagnostic procedure - Ambient
conditions affecting system pressures.
MODULE III
Air Routing & Temperature Control: Objectives - Evaporator care air flow
through the Dash recirculating unit - Automatic temperature control – Duct
system - Controlling flow - Vacuum reserve - Testing the air control and
handling systems.
Air Conditioning Service: Air conditioner maintenance and service - Servicing
heater system Removing and replacing components. Trouble shooting of air
controlling system – Compressor service.
References:
1. William H Crouse and Donald L Anglin, " Automotive Air conditioning ", McGraw-
Hill Inc., 1990.
2. Mitchell information Services, Inc, " Mitchell Automatic Heating and Air
Conditioning Systems ", Prentice Hall Ind., 1989.
3. Paul Weiser, " Automotive Air Conditioning ", Reston Publishing Co Inc., 1990.
4. MacDonald, K.L., " Automotive Air Conditioning ", Theodore Audel series, 1978.
5. Leslie. F. Gamines &Boyce L. Dwiggins - Automotive Air Conditioning
6. Damkundwar - Refrigeration and Air Conditioning
7. C.PArora - Refrigeration and Air Conditioning -
University Examination:
Question Paper consists of two parts. In Part A, 10 compulsory short answer
questions for 4 marks each, covering the entire syllabus (10 x 4=40). In Part
B, 2 questions of 20 marks each, from each module and student has to
answer one from each module (3 x 20=60).
08.506.16 AUTOMOTIVE AIRCONDITIONING
87
L-T-D; 3-1-0 Credits 4
MODULE-I
General Introduction: Motor cycles, scooters, mopeds and three wheeled
vehicles, classification, different arrangement of cylinders, carburetion system
and operation. Power plants: Two stroke and four stroke, arrangements,
engine ports, reed valves, valves and valve actuating mechanisms, valve
timing, Types of scavenging processes, merits and demerits, scavenging
efficiency. Scavenging pump,. Rotary valve engine lubrication and fuel supply
systems in two wheelers, constructional features and types of oil seals,
mufflers & silencers, Catalytic converters.
MODULE-II
Power transmission: Clutches, necessities, centrifugal clutch, multiple disc
clutch, selective and progressive gear boxes, different types of synchronizers,
gear drive, shaft drive and variable drive mechanisms and their constructional
aspects. Electrical systems: Magneto ignition system, high tension and low
tension magneto ignition, comparison with battery ignition system, electronic
ignition systems like CDI, microprocessor controlled ignition system etc,
starting motor, accessories horn, lighting system.
MODULE-III
Body: Constructional details of frames and front fork suspension systems,
shock absorber systems, body manufacturer and paints & Painting methods
Brakes, Wheels and tyres: Drum brakes, Disc brakes, Front and rear brake
links layouts. Spoked wheel, cast wheel. Disc wheel. Disc types. Tyres and
tubes - Different types , constructional aspects, bearing system.
Case study of two and three wheelers: Salient features of modern two
wheelers, Three wheelers – different types, layouts, transmission
References:
1. Irving.P.E., " Motor cycle Engineering ", Temple Press Book, London,
1992.
2. " The Cycle Motor Manual ", Temple PressLtd., London, 1990.
3. " Encyclopedia of Motor cycling, 20 volumes ", Marshall Cavensih, New
York and London, 1989.
4. Bryaut.R.V., " Vespa Maintenance and Repair series ".
5. Raymond Broad, Lambretta - " A practical guide to maintenance and repair
", 1987.
6. Service Manuals of popular Indian two and three wheeled vehicles
University Examination:
Question Paper consists of two parts. In Part A, 10 compulsory short answer
questions for 4 marks each, covering the entire syllabus (10 x 4=40). In Part
B, 2 questions of 20 marks each, from each module and student has to
answer one from each module (3 x 20=60).
08.506.17 TWO AND THREE WHEELED VEHICLES
88
ELECTIVE II
L-T-D: 3-1-0 Credits : 4
Module I
Analysis of stress; State of stress at a point; Rectangular stress components;
stress components on an arbitrary plane; Principal stress and Principal
planes; Planes of maximum shear; State of pure shear; Differential equations
of equilibrium in rectangular co-ordinates; Analysis of stress in two
dimensions; Plane stress and plane strain. Transformation of stresses.
Analysis of strain, strain-displacement relations–Principal strains and principal
axes. Compatibility conditions. Stress-Strain relations.
Module II
Energy methods; Reciprocal relations; Maxwell-Betti-Rayleigh reciprocal
theorem; Castigliano’s I theorem; Fictitious load method; Theorem of virtual
work; Castigliano’s II theorem; Engessers theorem.
Bending of beams; Straight beams and asymmetrical bending; shear centre;
shear stresses in thin walled open sections; Bending of curved bars (Winkler–
Bach formula)
Module III
Torsion -Torsion of General prismatic bars; Torsion of circular, elliptic and
equilateral triangular bars; Membrane analogy. Torsion of thin- walled tubes.
Torsion of bars with narrow rectangular cross-section. Torsion of thin- walled
multiple cell closed sections, Torsion of rolled sections, Center of twist and
flexural centre.
References:
1. L.S Srinath, Advanced Mechanics of Solids, T.M.H
2. Timoshenko and Goodier, Theory of Elasticity, Mc Graw Hill.
3. S.M.A Kazimi , Solid Mechanics,T.M.H.
University Examination
Question Paper consists of two parts. Part A-10 compulsory short answer
questions for 4 marks each, covering the entire syllabus (10 x 4=40). Part B-2
questions of 20 marks each, from each module and student has to answer
one from each module (3 x 20=60)
08.606.1 ADVANCED MECHANICS OF SOLIDS
89
L-T-D: 3-1-0 Credits : 4
Module I
Direct Energy Conversion Systems: Basic principles of thermoelectric and
thermionic generations- Thermoelectric effects- Design and selection of
materials.
Principle of MHD Generators – Choice of generator parameters –
Applications.
Fuel cells- Thermodynamics of fuel cells- Selection of fuel and operating
conditions- Practical fuel cells – The Redox cell- Merits and demerits.
Photoelectric conversion – Conceptual Description of photovoltaic effect –
Solar cell – Materials and prospects .
Module II
Nuclear fusion- Fusion fuels and reactions- Sustained fusion reaction-
Production and containment of plasma – Fusion – breeder concept.
Solar energy – Terms and definitions- Applications- Solar collectors and
Concentrations- performance analysis of flat plate collectors- Solar thermal
devices – Solar power generation- Thermal storage. Ocean Power-
Resources- Principle of OTEC systems- Ocean wave energy conversion
systems- Tidal power.
Module III
Wind Energy- Fundamentals and Applications- Wind turbine- generator
systems- Wind forms- Solar – wind hybrid.
Geothermal Energy- Energy resources – Geothermal electrical power plants –
Non-electric applications- Biogas energy- Principle of biogas production-
Biogas plants- Design and construction- socio- economic relevance.
Hydrogen- Introduction and Applications- Production, Storage and
Transportation – production and application of methanol.
References :
1. R. A. Coobme – “An Introduction to Direct Energy Conversion”, Isaac
Pitman & Son Ltd.
2. Sheldon S. L. Chang – “Energy Conversion”, Prentice Hall Inc.
3. Rao & Parulekar – “ Energy Technology”, Khanna Publishers.
4. G. D. Rai, “Non- Conventional Energy Sources”
5. Duff ice & Beckman, ‘Solar Energy Thermal Processes”, John wiley &
Sons, New York.
University Examination
Question Paper consists of two parts. Part A-10 compulsory short answer
questions for 4 marks each, covering the entire syllabus (10 x 4=40). Part B-2
questions of 20 marks each, from each module and student has to answer
one from each module (3 x 20=60)
08.606.2 NEW ENERGY SYSTEMS
90
L-T-D: 3-1-0 Credits : 4
Module I
OOPS and Java basics - Java virtual machine - Java platform API - extended
security model - applet classes - exceptions and abstract classes - Java
applet writing basics - GUI building with canvas - applet security - creating
window applications - writing console applications - utility and math packages
Module II
Swing programming - working with swing components - using the clipboard -
input/output streams - printing - working with 2D and 3D Graphics - using
audio and video - creating animations
Java beans development kit - developing beans - notable beans - network
programming - client and server Programs - naming and directory services -
working with Java management APIS
Module III
Distributed application architecture - CORBA - RMI and distributed
applications - working with remote objects - object serialization and Java
spaces - Java IDL and ORBs, connecting to database - using JDBC -
integrating database - support into web applications - Java servlets - JSDK -
JAR files - Java native interface
References:
1. Campione, Walrath & Huml Tutorial team, “The Java Tutorial Continued:
The Rest of the JDK”, Addison Wesley
2. Jamie Jaworski, “Java 2 Platform Unleashed: The Comprehensive
Solution”, SAMS Teachmedia
3. Holzner S., Java 2, Swings, Servlets, JDBC & Java Beans Programming,
IDG Books
4. Campione M. & Walrath K. “ The Java Tutorial: Object-Oriented
Programming for the Internet”, Addison Wesley
5. Naughton Patrick & Herbert Schildt, “Java 2: The Complete Reference”,
Tata McGraw Hill
University Examination
Question Paper consists of two parts. Part A-10 compulsory short answer
questions for 4 marks each, covering the entire syllabus (10 x 4=40). Part B-2
questions of 20 marks each, from each module and student has to answer
one from each module (3 x 20=60)
08.606.3 OBJECT OREINTED PROGRAMMING
91
L-T-D: 3-1-0 Credits : 4
Module I
Review of Elementary nuclear physics: Atomic structure – nuclear energy and
nuclear forces – Nuclear fission.
Nuclear reactions and radiations – Principles of radio active decay
interactions of an ray with matter – Neutron cross sections and reactions –
The fission process – Chain reactions – Basic principles of controlled fusion .
Nuclear reactor principles – Reactor classification – Critical size – Basic
diffusion theory - Slowing down of neutrons – Neutrons – Neutron flux and
power – Four factor formula – Criticality condition – Basic features of reactor
control .
Module II
Boiling water reactor . Description of reactor system – Main components –
Control and safety features .
Materials of reactor construction – Fuel , moderator , coolant – Structural
materials – Cladding –Radiation damage.
Nuclear fuels : Metallurgy of Uranium – General principles of solvent
extraction – Reprocessing of irradiated fuel – Separation process fuel
enrichment .
Module III
Reactor heat removal / equations of heat transfer as applied to reactor cooling
– Reactor heat transfer systems – Heat removed in fast reactors .
Radiation safety : Reactor shielding – Radiation dozes – Standards of
radiation protection – Nuclear waste disposal.
References
1. Classtone & Sesonske, Nuclear reactor Engineering –D Van Nostrand
Co.
2. S Glasstono, Source book on atomic energy –. D.Van Nostrand Co
University Examination
Question Paper consists of two parts. Part A-10 compulsory short answer
questions for 4 marks each, covering the entire syllabus (10 x 4=40). Part B-2
questions of 20 marks each, from each module and student has to answer
one from each module (3 x 20=60)
08.606.4 NUCLEAR ENGINEERING
92
L-T-D: 3-1-0 Credits : 4
MODULE I
Introduction : Elements of mechanical processing systems – Definition of
mechanical working – Hot and cold working – Comparison with other
processing systems .
Elastic and plastic behaviour – Yielding and yield stress – Conventional stress
– Strain curve and true stress-strain curve – Ductile and brittle behaviour –
The flow curve. Energy and power requirements in plastic deformation –
Factors affecting plastic deformation.– Deformation temperature – Rate of
deformation – Friction and Lubrication.
Need for preheating- Need for heat treatments after mechanical working –
Heat treatment methods – Furnaces for pre heating and heat treatment
MODULE II
Materials for mechanical working - A brief survey of the characteristics and
composition of the common ferrous and non ferrous alloys and non metallic
materials used for mechanical working .Rolling Metals – Fundamental
principles of metal rolling classification of rolled products, types and sizes –
Basic principles of draughting schedule design and roll pass design (simple
examples ) Roll load and power required in rolling – Problems encountered
and defects in rolling practice.
MODULE III
Forging , Extrusion and Wire drawing – Principles of product design and die
design in forging – Calculation of forging loads and selection of hammers and
process for forging – Design of extrusion and wire – drawing dies –
Computation of power requirements problems encountered and defects in the
above processes .
Press working of metals – Description and classification of the processes –
Product and die design for shearing , blanking drawing and bending –
Compound and progressive dies – Computation of capacities and tonnage
requirements for blanking ,piercing and drawing operations – Process
selection and selection of process problems and defects in press working .
References:
1. Cambell, Principles of Manufacturing Materials and processing.
2. Alexander Brower, Manufacturing properties of Materials.
3. C B Cole , Tool Design.
4. ASTME, Fundamentals of tool design.
5. Richard Little, Metal Working Technology.
6. ASTME, The Design Handbook.
University Examination
Question Paper consists of two parts. Part A-10 compulsory short answer
questions for 4 marks each, covering the entire syllabus (10 x 4=40). Part B-2
questions of 20 marks each, from each module and student has to answer
one from each module (3x20=60)
08.606.5 MECHANICAL WORKING METHODS
93
L-T-D: 3-1-0 Credits : 4
Module I
Definition - history and applications - propositional calculus - predicate
calculus - inference rules - structures and strategies for state space search -
heuristic search algorithms - heuristics in games - complexity issues - control
and implementation of state space search - production systems - planning -
the blackboard architecture
Module II
Knowledge intensive problem solving - expert system technology - rule-based
expert systems - model based reasoning - case based reasoning - knowledge
representation problem - reasoning with uncertain or incomplete information -
statistical approach - non-monotonic systems - fuzzy sets - knowledge
representation - languages - issues - network representation - conceptual
graphs - structured representation
Module III
Languages and programming techniques for AI - overview of LISP - search -
higher order functions and procedural abstractions - search strategies -
pattern matching - recursion - interpreters - logic programming in LISP -
streams and delayed evaluation - expert system shell in LISP - network
representations and inheritance - CLOS
Introduction to understanding natural language - introduction to automated
reasoning - introduction to machine learning
References:
1. Luger G.F. & Stubblefield W.A., Artificial Intelligence, Addison Wesley
2. Nilsson N.J., Artificial Intelligence - A New Synthesis, Harcourt Asia Pte.
Ltd.
3. Elain Rich & Kevin Knight, Artificial Intelligence, Tata McGraw Hill
4. Tanimotto S.L., The Elements of Artificial Intelligence, Computer Science
Press
5. Winston P.H., LISP, Addison Wesley
University Examination
Question Paper consists of two parts. Part A-10 compulsory short answer
questions for 4 marks each, covering the entire syllabus (10 x 4=40). Part B-2
questions of 20 marks each, from each module and student has to answer
one from each module (3 x 20=60)
08.606.6 ARTIFICIAL INTELLIGENCE SYSTEMS
94
L-T-D: 3-1-0 Credits : 4
Module I
System concepts - components of a system - discrete and continuous systems -
types of system study - system analysis - system design and system postulation -
system modelling - types of models - system simulation - steps in a simulation study -
comparison of simulation and analytical models - Monte Carlo simulation - examples
of simulation of single server, single queue systems and simple inventory systems -
concepts in discrete event system simulation - event scheduling/time advance
algorithm - modelling world views
Module II
Random number generation - techniques for generating random numbers - tests for
random numbers - frequency tests - the Kolmogorov-Smirnov test and the Chisquare
test - random variate generation - inverse transformation method -
exponential, uniform and empirical discrete and empirical continuous distributions -
Input modelling for simulation - data collection - identifying the distribution using
histograms - parameter estimation - Chi-square goodness of fit test Verification and
validation of simulation models - verification of simulation models - calibration and
validation of models - face validity - validation of model assumptions and validating
input-output transformations - output analysis for a single model - types of
simulations with respect to output analysis.
Module III
Measures of performance and their estimation - output analysis for terminating
simulations - confidence interval estimation for a fixed number of replication -
confidence intervals with specified precision - output analysis for steady-state
simulations - initialization bias - replication method - sample size determination for a
specified precision - batch means method.
Simulation modelling and analysis of manufacturing systems - objectives -
performance measures - issues in simulation of manufacturing systems - simulation
of simple job shop manufacturing systems - Introduction to simulation software for
manufacturing applications - salient features of simulation languages such as general
purpose simulation system (GPSS) and simulation language for alternative modelling
(SLAM) - salient features of simulators such as WITNESS and ARENA
References:
1. Banks J., Carson J.S. & Nelson B.L., Discrete-Event System Simulation, Prentice
Hall of India Private Limited
2. Askin R.G. & Standridge C.R., Modelling and Analysis of Manufacturing Systems,
John Wiley
3. Deo N., System Simulation with Digital Computer, Prentice-Hall of India Private
Limited
4. Gordon G., System Simulation, Prentice Hall of India Private Limited
5. Law A.W. & Kelton W.D., Simulation Modelling and Analysis, Third Edition,
McGraw Hill International Editions
6. Kelton W.D., Sadowski R.P. & Sadowski D.A., Simulation with ARENA,
WCB/McGraw Hill International Editions
University Examination
Question Paper consists of two parts. Part A-10 compulsory short answer questions
for 4 marks each, covering the entire syllabus (10 x 4=40). Part B-2 questions of 20
marks each, from each module and student has to answer one from each module (3
x 20=60)
08.606.7 SYSTEM MODELLING AND SIMULATION
95
L-T-D: 3-1-0 Credits : 4
MODULE- I
Measurement: Aims- Fundamental methods- Measurement systems-
Functions of Instrument- Static and dynamic Measurements, Terminology,
Time element, Errors in measuring Instruments, Sources of error, Error
distribution- Sensing element: Types- Sensors for motion- Angular motion,
Speed, Force, ** Electrical transformation, Simple transducer elements-
Types of transducers- Voltage and current generating Analog type, Variable
parameter Analog type, Frequency and pulse generating transducers-
Specification for transducers.
Measurement of Temperature- Temperature scales, Basic fixed point-
Measuring devices and their ranges- Electrical type and mechanical type-
Measuring system for resistance thermometers and Thermocouples- Bridge
circuits- Calibration- Filled system thermometers- Ambient temperature
compensation.
MODULE – II
Measurement of pressure- Force balance principles- Deformation of elastic
members- Ring balance – Impulse line layout- Calibration Low pressure
measuring devices.
Measurement of flow- Head flow meters- Primary elements – Secondary
elements- Fleat monometers- squire root extraction- Flow transducers- Area
flow meters- Rotameter- Measurements of liquid level- Direct methods-
Inferential methods- Boiler drum- Level indicator.
MODULE – III
Control system- Classification of control system- Block diagram- Rule of Block
diagram algebra- Transfer functions, Set point- Identification of plat
Characteristics- First order proportional and second order proportional
elements- Dynamic response – Analogues circuits stability of control systems-
Routh – Hurvitz criterion- Nyquist criterion.
REFERENCES:
1. R.K. Jain, Mechanical and Industrial Measurements.
2. D. M. Considine, Process Instrument and Control Hand Book.
3. E. O Doeblin, Measurements System, Application and Design.
4. A. E. Pribanco, Industrial Instrumentation.
University Examination
Question Paper consists of two parts. Part A-10 compulsory short answer
questions for 4 marks each, covering the entire syllabus (10 x 4=40). Part B-2
questions of 20 marks each, from each module and student has to answer
one from each module (3 x 20=60)
08.606.8 INSTRUMENTATION AND CONTROL
96
L-T-D: 3-1-0 Credits : 4
MODULE I
Importance of Materials Handling- Principles of Materials Handling – Principal
groups of Materials handling equipments – General characteristics and
applications of materials handling equipments – Modern trends in Materials
handling .
Lifting equipments – hoist –Components of hoist – Load handling attachments
– hooks , grabs and clamps – Grabbing attachments for bulk materials – Wire
ropes – and chains –
MODULE II
Lifting tackle pulleys for gain of force and speed – Tension in drop parts –
Drums , shears and sprockets - Arresting gear and brakes – block brakes ,
band brakes , thrust brakes – Safety and hand cranks .Principle operation of
EOT , Gantry and jib cranes – Hoisting Mechanisms , travelling mechanisms ,
luffing mechanisms – slewing mechanisms – Elevators and lifts .
MODULE III
Conveying Machines - Belt conveyers – Types , principal components of a
conveyor and their purpose – Conveyor belts – tractive elements – take up
devices – Special types of belt conveyors - Metal belt conveyors – Apron
conveyors – Elevators , Passenger conveyors – Flight conveyors , Principal
types and applications – Bucket flight conveyors – Cradle conveyors –
Conveyor elevators .Overhead Conveyors – Principal types and applications –
Overhead pusher conveyor – Overhead load towing truck conveyors – Load
carrying car conveyors – Load towing and walking beam conveyors – Bucket
elevators – Cradle conveyors – Screw conveyors - Oscillating conveyors –
Roller conveyors – Hydraulic and pneumatic conveyors – Chutes – bins.
REFERENCES
1. Rudanko, Material Handling Equipments.
2. Alexandr V ,Material Handling Equipment.
3. A. Spivakvsky and V. Dyachkov , Conveying Machines -
I.
University Examination
Question Paper consists of two parts. Part A-10 compulsory short answer
questions for 4 marks each, covering the entire syllabus (10 x 4=40). Part B-2
questions of 20 marks each, from each module and student has to answer
one from each module (3 x 20=60)
08.606.9 MATERIALS HANDLING
97
L-T-D: 3-1-0 Credits : 4
MODULE I
Tractors – Design and Operating principles of Engine transmission and
control systems – Working details of different types of attachment in the
tractor –Tillage – Soil structure – Moisture – Temperature and aeration –
Destruction of weeds and posts – Types of tractor plough – Life Mechanisms.
Pumps and Spraying machinery – Types of pumps and their selection –
Installation and working details – Regulating arrangements spraying
machinery - Spray pumps – Nozzles – Vibrated broom distribution – Spray
materials – Types of field crop sprayers – Aircraft spraying – Dusting
machines .
MODULE II
Earth moving equipments – Drainage Excavators – Ditching equipments –
trench cutting machines – Bull dozers – Angle dozers – Earth scooper –
graders – tractor winches – Road sweepers – Slurry scrappers .Working
details of machinery like : Cultivators – harro weeding equipments – land
levellers – seed drills – grass seed drills – Ridgers – Gapping or thinning
machines – Manure distributors – Speeders – Lawn movers – Rotary grass
cutters – Hay leaders - Silage and silage machinery – Winnowers -
Combined clearing and grading machinery.
MODULE III
Machinery for milk production – Essentials of milking machines – Types of
milking plane – Bucket , direct to churn milking parlours – Bulk handing
milking bails – Milk cooling and serialisation – Cream separators .Testing of
Machinery – H.P. Developed – other performance tests and testing
equipments – wear testing , life testing – Tractor draw bar performance
curves – Characterises curves for pumps – Maintenance Engineering –
Servicing – check up – sparo parts – stand by sparo parts requirements –
Service workshop – Organisation and management – Labour and Machinery
required
References:
1. Rodichev and G.Rodicheva, "Tractor and Automobiles ", MIR Publishers, 1987.
2. Kolchin.A., and V.Demidov "Design of Automotive engines for tractor ", MIR
Publishers, 1972.
3. A. Guruvech and B. Sorekin- Tractors, MI1R Publishers Moscow, 1975
4. Geleman and M. Maskovin- Farm tractors, MIR. Publishers, Moscow, 1975
5. Smith , Harris Pearson & Wilkes, Lambert Henry- Farm machinery and
equipment, TATA McGraw Hill Publications, 1977
6. Herbert Nicholos- Moving the earth.
University Examination
Question Paper consists of two parts. Part A-10 compulsory short answer
questions for 4 marks each, covering the entire syllabus (10 x 4=40). Part B-2
questions of 20 marks each, from each module and student has to answer
one from each module (3 x 20=60)
08.606.10 AGRO MACHINERY
98
L-T-D: 3-1-0 Credits : 4
Module 1
Introduction to the concept of quality - Small ‘q’ & Big ‘Q’- Total quality model
– internal and external customer -TQM axioms Quality management
philosophies: Major contributions of Deming, Juran and Crossby to quality
management- Juran Trilogy, PDCA Cycle, 5S, Kaizen – Cost of qualityquality
and cost-Characteristics of quality cost - Barriers to TQM
Implementation.
Module II
TQM Principles-Customer satisfaction – Customer Perception of Quality,
Customer Complaints, Service Quality, Customer Retention, Employee
Involvement – Motivation. Quality planning: SWOT analysis-Strategic
planning-strategic grid-organizational culture. Customer orientation: Customer
focus-customer satisfaction model-customer retention model-Quality Function
Deployment
Module III
Problem solving process: Steps involved in problem solving-Quality control
tools: Brain storming-Histograms-Check sheets- Pareto diagram-Ishikawa
diagram-Control charts-Scatter diagram- Introduction to seven new
management tools. Continuous improvement strategies: Deming wheel-
Zero defect concept- Six sigma approach – application of six sigma approach
to various industrial situations. Quality circles- Benchmarking- Quality
standards – Need of standardization - ISO 9000 series – ISO 14000 series –
Other contemporary standards.
REFERENCES
1. Dale H.Besterfiled, et al., “Total Quality Management”, Pearson Education,
Inc. 2003. (Indian reprint 2004). ISBN 81-297-0260-6.
2 L .Suganthi and Anand A Samuel :Tatal Quality Management, Prentice Hall
of India New Delhi.
3. K Sridhara Bhat :Total Quality Management , Text and cases. Himalaya
Publishing House.
4. James R.Evans & William M.Lidsay, “The Management and Control of
Quality”, (5th Edition), South-Western (Thomson Learning), 2002 (ISBN 0-
324-06680-5).
5. Feigenbaum.A.V. “Total Quality Management”, McGraw-Hill, 1991.
6. Oakland.J.S. “Total Quality Management”, Butterworth Hcinemann Ltd.,
Oxford, 1989.
7. Narayana V. and Sreenivasan, N.S. “Quality Management – Concepts and
Tasks”, New Age International 1996.
8. Zeiri. “Total Quality Management for Engineers”, Wood Head Publishers,
1991
University Examination
Question Paper consists of two parts. Part A-10 compulsory short answer
questions for 4 marks each, covering the entire syllabus (10 x 4=40). Part B-2
questions of 20 marks each, from each module and student has to answer
one from each module (3 x 20=60)
08.606.11 TOTAL QUALITY MANAGEMENT
99
L-T-D: 3-1-0 Credits : 4
Module I
Concept of accuracy and of machine tools: Part accuracy–errors, accuracy of
machine tools- spindle accuracy- displacement accuracy-errors due to
numerical interpolation-definition of accuracy of NC system-errors in the NC
machines-feed stiffness-zero stability.
Module II
Static stiffness and its influence and inaccuracy due to thermal effects in the
machine tools: Overall stiffness of a lathe-compliance of work piece-errors
caused by cutting forces deformation in turning-boring-milling-heat sourcesthermal
effects-rate of thermal expansion.
Dimensioning accuracy and surface finish: Definition of terms – dimensional
chains – dimensional stepped shaft-assigning tolerances in the constituent
dimensions-dimensional chains – concepts of precision machining-finish
turning-boring-grinding.
Module III
Micro manufacturing process: Micro machining-photo resist processlithography-
optical. Processing of materials-electron beam machining-iron
beam machining-micro forming, diamond turning-micro positioning devices.
Smart structures, materials and micro actuators: Smart Structures-smart
sensors-micro valves-MEMS - micro motors - micro pumps - micro
dynamometer - micro machines – structures - cooling channels - micro optics
- micro nozzles.
REFERENCES:
1. Murthy.R.L. “Precision Engineering in Manufacturing”, New Age
International (P) Ltd.,
2. Norio Tanigughi, “Nano Technology”, Oxford University Press, 1996.
3. Stephen A.Campbell, “The Science and Engineering of Micro electronic
Fabrication”, Oxford University Press, 1996.
4. Randy Frank, “Understanding Smart Sensors”, Artech House, Boston,
1996.
University Examination
Question Paper consists of two parts. Part A-10 compulsory short answer
questions for 4 marks each, covering the entire syllabus (10 x 4=40). Part B-2
questions of 20 marks each, from each module and student has to answer
one from each module (3 x 20=60)
08.606.12 PRECISION ENGINEERING
100
L-T-D: 3-1-0 Credits : 4
Module I
Advances in casting: Newer casting processes - plaster mold and ceramic
mold casting – vacuum casting – Evaporative pattern casting, ceramic shell
investment casting, slush casting, squeeze casting and semisolid metal
forming-Rapid solidification for Amorphous alloys.
Powder metallurgy processes: Methods of Powder production – Blending of
metal powders- Compaction of metal powders- Sintering – hot pressing –
Isostatic pressing – hot and cold (HIP and CIP), selective laser Sintering –
Other shaping processes – Metal Injection moulding, pressureless
compaction, ceramic moulds – spray deposition - Finishing of sintered parts.
Module II
Manufacturing processes for plastics: Extrusion, Injection, Blow and rotational
moulding of plastics-Thermoforming-Compression moulding – Transfer
moulding – Foam moulding - Processing of reinforced plastics and composite
–Moulding – compression, vacuum bag – contact – resin transfer – transfer /
injection. Filament winding.
Rapid prototyping and rapid tooling: Introduction – Stereo lithography – Fused
deposition moulding – selective laser machining – Laminated object
manufacturing – solid base curing – Direct manufacturing and rapid tooling.
Module III
Manufacturing processes for MEMS: Introduction to MEMS – semiconductors
and silicon – crystal growing and wafer preparation –Films and film deposition
– Oxidation- Lithography- diffusion and Ion implementation – Etching - wet
etching – dry etching – wire bonding and packaging – printed circuit boards –
Micro machining – Bulk micro machining – surface micro machining- Single
crystal silicon reactive etching (SCREAM) - silicon micro machining by single
step plasma etching (SIMPLE) – Etching combined with fusion bonding –
LIGA micro fabrication process – Solid free form fabrication.
REFERENCES
1. Serope Kalpakjian, Steven R. Schemid, “Manufacturing processes for
Engineering Materials”, Fourth edition, Pearson Education, 2003
2. Serope Kalpakjian, “Manufacturing Engineering and Technology”, Third
Edition- Addison-Wesley Publication Co., 1995.
3. Brahem.T.Smith, “Advanced machining”, I.F.S., U.K.1989.
4. Amstead B.H., Ostwald Phylips and Bageman.R.L., “Manufacturing
Processes” John Wileys Sons, 1987.
5. Muccic, E.A., “Plastic Processing Technology”, Materials park, OHIO, ASM
Int., 1994.
6. Jaeger R.C., “Introduction to microelectronic Fabrication”, Addision-Wesley,
1988.
University Examination
Question Paper consists of two parts. Part A-10 compulsory short answer
questions for 4 marks each, covering the entire syllabus (10 x 4=40). Part B-2
questions of 20 marks each, from each module and student has to answer
one from each module (3 x 20=60)
08.606.13 ADVANCED MANUFACTURING PROCESSES
101
L-T-D: 3-1-0 Credits : 4
Module I
Scope of metallographic studies in materials science. Understanding image
formation, resolution of a microscope, numerical aperture, magnification,
depth of field and depth of focus. Important lens defects and their correction,
principles of phase contrast. Bright field and dark field contrast, sample
preparation. Optical microscopy, interference and polarized light microscopy,
quantitative analysis using optical microscopy (inclusion analysis, grain size
determination volume fraction of phases etc.)
Module II
Production and properties of X-rays, X-ray diffraction, Bragg’s law of
diffraction, Scattering of an electron by an atom, by a unit cell, structure factor
and intensity calculations. Stereographic projection, Effect of texture, particle
size, micro and macro strain on diffraction lines. Indexing of powder
photographs. Chemical analysis by X-rays, Stress measurement, Particle size
determination
Module III
Construction and working principles of transmission electron microscopes.
Image formation, resolving power, magnification, depth of focus, elementary
treatment of image contrast. Bright field and dark field images, sample
preparation techniques. Selected area diffraction, reciprocal lattice and Ewald
sphere construction, indexing of selected area diffraction patterns. Scanning
electron microscopy: construction; interaction of electrons with matter, modes
of operation, image formation, resolution and magnification. Energy
Dispersive Spectroscopy, Wavelength Dispersive Spectroscopy.
References:
1. Optical microscopy of metals : R.C . Gifkins,Publishers :Sir Isac pitman
and Sons LTD ,1970
2. Elements of X-Ray diffraction :B.D Cullity , publishers addition ,Wesley
publishing company.
3. Transmission electron microscopy –D.B Williams and C.Barry carter
,Planum press Newyork 1996.
4. Electron microscopy and analysis: P.J.Goodhew, J.Humphreys and R.
Beanland , Publishers :Taylor and francis, 2001
University Examination
Question Paper consists of two parts. Part A-10 compulsory short answer
questions for 4 marks each, covering the entire syllabus (10 x 4=40). Part B-2
questions of 20 marks each, from each module and student has to answer
one from each module (3 x 20=60)
08.606.14 MATERIAL CHARACTERISATION
102
L-T-D: 3-1-0 Credits : 4
Module I
Introduction to Micro System design, Material properties, micro fabrication
Technologies. Structural behavior, sensing methods, micro scale transport –
feed back systems. Micromechanics: Microstructure of materials, its
connection to molecular structure and its consequences on macroscopic
properties – Phase transformations in crystalline solids including marten site,
ferroelectric, and diffusional phase transformations, twinning and domain
patterns, smart materials.
Module II
Micro-fabrication: Bulk processes – surface processes – sacrificial processes
and Bonding processes – special machining: Laser beam micro machining-
Electrical Discharge Machining – Ultrasonic Machining- Electro chemical
Machining. Electron beam machining. Clean room-yield model – Wafer IC
manufacturing – PSM – IC industry-New Materials-Bonding and layer transferdevices.
Mechanical micromachining: Theory of micromachining-Chip formation-size
effect in micromachining-microturning, micromilling, microdrilling-
Micromachining tool design.
Module III
Precision Grinding-Partial ductile mode grinding- Ultraprecision grinding-
Binderless wheel – Free form optics.
Micro electro mechanical system fabrication: Introduction – Advance in Micro
electronics – characteristics and Principles of MEMS – Design and application
of MEMS: Automobile, defence, healthcare, Aerospace, industrial properties
etc., - Materials for MEMS – MEMS fabrication- Bulk Micro Machining-LIGA –
Microsystems packaging- Future of MEMS.
REFERENCES:
1. Sámi Franssila, “Introduction to Micro Fabrication”, John Wiley and sons
Ltd., UK, 2004.
2. Madore J, “fundamental of Micro fabrication”, CRC Press, 2002.
3. Mark J. Jackson, “Micro fabrication and Nanomanufacturing”, CRC Press,
2006.
4. Peter Van Zant, “Microchip fabrication”, McGraw Hill, 2004.
5. Mohamed Gad-el-Hak, “The MEMS Handbook”, CRC Press, 2006.
University Examination
Question Paper consists of two parts. Part A-10 compulsory short answer
questions for 4 marks each, covering the entire syllabus (10 x 4=40). Part B-2
questions of 20 marks each, from each module and student has to answer
one from each module (3 x 20=60)
08.606.15 MICROMACHINING METHODS
103
L-T-D: 3-1-0 Credits : 4
MODULE I
Jigs and fixtures – Necessity for jigs and fixtures – Elements of fixtures ,
Design considerations , locators , Types of locators clamping .
Work holding devices different types – Design of drill jigs , bush specifications.
Fixture for lathe operations, milling fixtures, fixtures for CNC machines ,
flexible fixtures , modular fixtures .
MODULE II
Press work tools , Blanking and piercing tools , Load variation during blanking
– Reduction of cutting load stock step , striper , knecleant plates . Types of
dies , simple die , compound die , progressive die , strap layout .
Fine blanking , press cycle , advantages – sheet metal bending –Bending dies
, forming , forming dies – Embossing , coining , metal flow during drawing
operations .
MODULE III
CAD for tooling :-Turret press FMS – Computer applications (CAD /CAM) in
short metal press work – Quick die change method – Single minute exchange
of dies – group tooling – Design of single point tools – Plastic as a tooling
materials – Fluidised bed fixturing.
References:
1. Cysil Donaldson, Tool Design,TMH
2. William and Boyes, Jig and Fixture Design Hand Book.
3. Edward G.Hoffman, Fundamentals of tool design.
4. V.Koraskove Mir., Fundamentals of Fixture Design.
University Examination
Question Paper consists of two parts. Part A-10 compulsory short answer
questions for 4 marks each, covering the entire syllabus (10 x 4=40). Part B-2
questions of 20 marks each, from each module and student has to answer
one from each module (3 x 20=60)
08.606.16 TOOL ENGINEERING (MU)
104
L-T- D; 3-1-0 Credits 4
MODULE-I
Modern materials for vehicle design: Introduction, Structure and
manufacturing technology of automotive materials, Mechanical and physical
properties of automotive materials, Material selection for automotive
components,
Body design: coach and bus body styles, typical layout of bus and coach
bodies, typical layout of commercial vehicle types, passenger car body styles,
Chassis design and analysis: chasis type, structural analysis by simple
structural surface method, body frame construction, unitized frame and body
construction, FR, FF, & MR body structure details
MODULE-II
Ergonomics method and tool to promote occupant accommodation: standards
guidelines and recommendations, Anthropometry, 2-dimentional manikins,
package drawing, Quick and dirty mock ups, vehicle seating
configuration(based on SAE).
Crash testing: Human testing, Crash worthiness, Compliance testing,
Component testing, Competitive race testing.
The role of endurance and durability studies in the manufacturing of vehicles.
:Introduction, Failure and reliability, Testing and failure prediction, importance
of avoiding failures
MODULE-III
Introduction to vehicle safety: Basic concept of vehicle safety-underlying
principles, safety factors, warning and instructions, shielding, interlocking.
Minor auto body repairs: types of body fillers and its application, repairing rust
damage, Painting: Corrosion and anticorrosion method .Paint and painting
process
Diagnosing major collision damage: impact and its effect on a vehicle,
determining the conditions of the collision, Porto power, the dozer technique,
operation of conventional Porto power, operation of dozers, body bay systems
(flexi-force), general repair techniques. Body alignment- straightening
equipment, in-floor systems, chainless anchoring systems
References:
1. Pauloski- Vehicle Body Engineering
2. Robert Scharff & James.E.Duffy – Motor Auto body repair, Delmar
Publishers
3. J. Fairbrother – Principles and practice of Vehicle body repair, Hutchinson
4. S.P. Page- Body Engineering
5. Paul Browne- Auto care manual
6. Redesign of bus bodies- Part I and Part H C,I.R,T,, Pune
7. George A Peters & Barbara J. Peters- Automotive vehicle safety-SAE
2002
8. Julian happian-smith An introduction to modern vehicle design-SAE 2004
University Examination
Question Paper consists of two parts. Part A-10 compulsory short answer
questions for 4 marks each, covering the entire syllabus (10 x 4=40). Part B-2
questions of 20 marks each, from each module and student has to answer
one from each module (3 x 20=60)
08.606.17 VEHICLE BODY ENGINEERING
105
L-T- D; 3-1-0 Credits 4
MODULE-I
Laboratory testing: Basic engine parameters, Measurement of BHP, IHP,
Engine testing on dynamometers, different types of dynamometers- hydraulic,
eddy current etc, engine analyzers- for petrol and diesel engines, FIP
calibrating and testing, exhaust gas analyzers - various types- Orsat
apparatus, infrared gas analyzers, smoke meter.
Vehicle testing on chassis dynamometers: two wheel & four wheel
dynamometers, vehicle testing lanes - side slip testers, wheel alignment
testing, wheel balancing, brake testers, head light alignment testing.
MODULE- II
Noise vibration and Harshness: Review of vibration fundamentals, vibration
control, fundamentals of acoustics, human response to sound, automotive
noise criteria, Standard noise measurement methods, Noise inside and
outside the vehicle, sources of vehicle noise- intake and exhaust noise,
combustion noise, mechanical noise, noise from auxiliaries, wind noises,
transmission noises, brake squeal, structure noise, noise control methods.
MODULE-III
Vehicle performance: Methods for evaluating vehicle performance- energy
consumption in conventional automobiles, performance, emission and fuel
economy, Operation of full load and part conditions, effect of vehicle
condition, tyre and road condition and traffic condition and driving habits on
fuel economy, CAFÉ standards.
Road and track testing: Initial inspection, PDI, Initial free services, engine
running in and durability, intensive driving, maximum speed and acceleration,
brake testing on the road, hill climbing, handling and ride characteristics,
safety, mechanism of corrosion, three chamber corrosion testing, wind tunnel
testing, road testing, test tracks.
References:
1. J. G. Giles- Vehicle operation and performance, Wildlife Publications,
London, 1969
2. W, H. Crouse and L. Anglin- Motor vehicle inspection, McGraw Hill Book
Co., 1978
3. Dr. N.K.Giri- Automotive technology – Khanna publishers, 2009
4. SAE Transaction papers- 831814,820346,820367,820371 and 820375
5. Julian Happian-Smith – An introduction to vehicle design – SAE, 2004
6. Advanced automotive technology – visions of a super efficient family cartechnical
paper - OTA-ETI-638, 1995
University Examination
Question Paper consists of two parts. Part A-10 compulsory short answer
questions for 4 marks each, covering the entire syllabus (10 x 4=40). Part B-2
questions of 20 marks each, from each module and student has to answer
one from each module (3 x 20=60)
08.606.18 VEHICLE PERFORMANCE AND TESTING
106
L-T- D; 3-1-0 Credits 4
Module-I
Introduction: Physical, chemical & combustion properties of IC engine fuels,
structure of petroleum, petroleum refining process-thermal cracking, catalytic
cracking, polymerisation, alkylation, Isomerisation, reforming & blending,
products of refining process, Indian standard for gasoline, gasoline blends,
non- petroleum fuels, fuel additives.
Fuels for SI engines: Requirements of an Ideal gasoline, volatility of liquid
fuels, effect of volatility on engine performance-ASTM distillation curve, winter
and summer gasoline, knock rating of SI engine fuels, octane number and
octane number requirement, sensitivity & performance number, numerical
examples- volumetric and gravimetric analysis, a/f ratio, air requirement.
Module-II
Diesel engine fuels: Requirements for diesel fuel, handling & storageproperties
of diesel, smooth and efficient burning – volatility, ignition quality,
cetane number, diesel index, cleanliness, diesel blends, Indian standard for
diesel.
Gaseous fuels: LPG as an IC engine fuel, natural gas – CNG and LNG,
advantages of gaseous fuels, biogas, producer gas, engine modifications to
run on gaseous fuels, dual fuel and multi fuel application.
Module-III
Alternate fuels: Alcohols for SI engines- manufacture of methanol,
manufacture of ethanol, comparison of properties of alcohols and gasoline as
SI engine fuels, engine performance with pure alcohols, alcohol gasoline fuel
blends-gasohol- E85
Alternate fuels for Diesel engines: Alcohols as diesel fuels, vegetable oils as
diesel fuels, straight vegetable oils and biodiesels, performance properties of
engines with biodiesel, Indian specification for biodiesel,
References:
1. Mathur & Sharma – IC engines, Dhanpatrai publications
2. Dr.N.K.Giri- Automobile technology, khanna publications
3. T. K. Garrett: Automotive fuels system, SAE INC, Warrendale, 1991
4. David Powell and Richard P. Brennan- The Automobile technology and society
Printice Hall.
5. Keeith Owen & Trevor Colley - Automotive Fuels reference book, SAE
6. Richard L. Bechtold- Alternate fuels guide book, SAE
7. Energy research group- Alternate liquid fuels Willey Eastern Ltd
8. T.N Vezgirigiu- Alternative energy sources
University Examination
Question Paper consists of two parts. Part A-10 compulsory short answer
questions for 4 marks each, covering the entire syllabus (10 x 4=40). Part B-2
questions of 20 marks each, from each module and student has to answer
one from each module (3 x 20=60)
08.606.19 AUTOMOTIVE FUELS & ALTERNATE FUELS